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We use high automatic machining technology includes laser/plasma cutting, automatic welding,CNC cutting and bending machine,you can see the high-tech machinces in our company workshop everywhere.
Ceramic Vacuum Filter
- Revolutionary Continuous Filtration Technology
Nuclear Industry Yantai Toncin Group Co., Ltd. Located in Shandong province, China, which integrated enterprises of filter industry, wrapping machine, advanced manufacturing industry and new materials industry, formed the industrial pattern of common development of filtration separation machinery, wrapping machine, new material industry and high-end equipment industry. As a state-level high-tech enterprise with 177 valid patents including 38 invention patents, we understand that superior filtration performance is essential for optimizing industrial processes. Our Ceramic Vacuum Disc Filter technology combines microporous ceramic engineering with advanced automation to deliver unprecedented solid-liquid separation efficiency across diverse industrial sectors.
Ceramic Vacuum Filter Series
The ceramic vacuum filter is a new and effective filtration device that uses vacuum technology and ceramic plates with tiny holes to separate solid and liquid substances. The plates are made of corundum, a material that can withstand high temperatures and has a long lifespan. The small holes in the plates allow only liquid to pass through, while blocking air and solid particles. When the ceramic plates are immersed in the slurry container, the liquid is drawn through them and a layer of cake forms on top. This sophisticated equipment operates on the principle of capillary action combined with vacuum pressure, creating a highly efficient and automated filtration process that delivers superior results compared to conventional filtration methods.
Advantages of Ceramic Vacuum Filter
The Ceramic Vacuum Disc Filter delivers high-efficiency solid-liquid separation under high vacuum pressure, producing low-moisture filter cake and ultra-clean filtrate suitable for reuse. Featuring energy savings of up to 90%, automated operation, compact design, and durable corundum ceramic plates, it ensures stable performance across diverse working conditions with minimal maintenance.
TC Series Ceramic Vacuum Disc Filters
Explore the technical specifications below to see how the Ceramic Vacuum Filter meets high-efficiency and low-energy separation requirements.
High-Efficiency Filtration
The TC series ceramic vacuum filter is designed for optimal solid-liquid separation, leveraging vacuum suction and micro-porous ceramic plates. This technology ensures high filtration efficiency by allowing only liquids to pass through while blocking air and solid particles. This results in clearer filtrates and more effective separation, making it ideal for applications in industries requiring fine material filtration, such as nonferrous metal processing and environmental protection.
Durable Corundum Plates
The ceramic plates in the TC series filter are made of corundum, a robust material known for its resistance to extreme temperatures. This durability extends the operational lifespan of the filter, ensuring long-term performance even under harsh conditions. The plates' strength enables the filter to withstand abrasive materials and high temperatures, making it suitable for demanding industrial processes, especially in mining, chemical, and waste treatment applications.
Micro-Porous Design
The micro-porous structure of the ceramic plates is a key feature of the TC series filter. These plates feature tiny pores that allow only liquids to flow through, effectively blocking solids and air. This design ensures high-quality filtration and the formation of solid filter cakes on the plate surface. The system improves both the speed and quality of filtration, especially when handling superfine materials such as those with a fineness ranging from -200 to -450 meshes.
Where Ceramic Vacuum Filter Is Used
Mining and Minerals Processing Excellence
Ceramic Vacuum Filters are widely used in mining and mineral processing for dewatering concentrates and tailings such as iron ore, copper, gold, and non-ferrous minerals. As a proven Ceramic Vacuum Disc Filter solution, the system delivers low cake moisture, high filtrate clarity, and stable performance under continuous, high-load operating conditions, making it ideal for modern mineral processing plants.
Chemical Industry Applications
In the chemical industry, Ceramic Vacuum Filters are applied to solid-liquid separation processes involving phosphates, pigments, catalysts, and other chemical intermediates. The Ceramic Disc Filter features excellent chemical resistance and precise filtration control, ensuring reliable operation, reduced energy consumption, and consistent product quality in demanding chemical environments.
Environmental Protection Solutions
Ceramic Vacuum Filters play an important role in environmental protection, including industrial wastewater treatment and sludge dewatering. With high filtration efficiency and ultra-clean filtrate suitable for reuse, the Ceramic Vacuum Disc Filter supports energy-saving and sustainable operations while maintaining long-term reliability and low maintenance requirements.
Core Technologies of Ceramic Vacuum Disc Filter
Patented Ceramic Plates
High-strength white corundum plates with advanced inorganic membrane technology ensure long life, multiple reuse cycles, and stable filtration.
Energy-Efficient System
PLC-based automatic control and constant-pressure backwashing reduce water and energy use, boosting productivity and extending plate lifespan.
Reliable Cake Discharge
Equipped with ceramic scrapers for automatic cake discharge, protecting the plate surface and ensuring stable operation with easy maintenance.
Choosing reliable products is the most cost-effective solution.
Backed by a team of experienced professionals, we provide technical support and comprehensive one-stop solutions to customers worldwide.
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FAQs
- Q: How do you produce your equipment ?
- Q: How to keep your equipments from corrosion?A:We use differents consturction material for your differents material slurry,according to your slurry PH value.Normally,for painting we use the world-famous paint, like SigmaCoatings,PainBow,etc. What's more, we paint strictly according to the standard process.
- Q: How to pack the products?A:We use stuitable package for ocean shipment according to our experience. If you have special package requirements, we will pack as required.
- Q: What is the delivery time?A:It depends on order quantities. Generally speaking, the delivery time will be within 4 to 6 weeks.
- Q: How to pay?A:TT and L/C are acceptable and TT will be more appreciated. 50% deposit before producing, 50% balance before loading by TT.
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Keep In Touch With Us
For comprehensive Ceramic Vacuum Filter solutions tailored to your specific requirements, please contact our expert technical team. We provide complete support from initial consultation and pilot testing to installation, commissioning, and ongoing technical assistance. Our commitment to innovation and customer satisfaction ensures optimal filtration performance for your application.
Tel:0086-535-3379736
E-mail：sale@toncin.com
