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High Productivity Ceramic Vacuum Disc Filter

TC series ceramic vacuum filter is a new type high-effect, energy saving filtration equipment, using vacuum and ceramic plate with micro-holes for solid-liquid separation. The plate material is corundum, resisting to almost all temperatures, and has a long operation life. The micro-holes in plates only allows liquid to flow through but not air and solid. Filtrate is drawn through the ceramic plates as they are immersed into the slurry cabin, and cakes forms on the surface of the Plates.

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  • TC Ceramic Vacuum Filter

  • Toncin


Products Introduction:


The TC series ceramic vacuum filter is a high-efficiency, energy-saving filtration system designed for solid-liquid separation. It utilizes vacuum suction and micro-porous ceramic plates to achieve exceptional filtration performance. The plates are made of corundum, a material that withstands extreme temperatures and ensures a long operational lifespan. The micro-pores in the ceramic plates allow only liquids to pass through, effectively blocking air and solids. As the plates immerse into the slurry cabin, the filtrate is drawn through, forming a filter cake on the plate surface.


This advanced ceramic filter delivers high productivity and superior process results, making it ideal for mining applications. It offers efficient dewatering, competitive investment costs, low installation and operating expenses, and enhanced safety. The TC series filter is widely used in the separation of non-ferrous metals, ferrous metals, rare metals, and their oxides, as well as in the treatment of electrolytic residues, slags, and chemical waste. It is also highly effective in environmental protection applications, such as sewage, sludge, and waste acid treatment. The system is capable of processing materials with fineness ranging from -200 to -450 meshes, including various ultra-fine materials.


Combining electromechanical systems, micro-porous ceramics, and ultrasonic technology, the TC series precision ceramic vacuum filter represents a cutting-edge solution for solid-liquid separation. Its reliance on vacuum suction and capillary action ensures optimal performance across a wide range of industries, including mining, chemical processing, and environmental protection.



Product Application:


Our product have found their wide application in the separation of selected mine and tails mine of nonferrous metal,ferrous metal,less-common metal and oxide of electrolyze residue,slag in chemical,environment protection and so on. The material fineness from -200 to -450 meshes and various superfine materials.

Product Specifications:



Product Features:


  1. (1) Filter cake has low water content because of the high vacuum degree (0.090.098MPa).
    (2) The solid content of filtrate is below 50ppm. This means filtrate can be recycled.
    (3) It can save 90% energy or even higher on the contrary of traditional filter.
    (4) Filter cake cleaning process is added to clean some specific materials.
    (5) It is highly automatic and the labor input is low.
    (6) Compact structure covers less floor area, and is easy to install and maintenance.
    (7) Advanced drainage system fits for different working conditions.



Product Details:


Products Advantages:


  1. (1) Microvac (vacuum degree-0.09~-0.098MPa),low moisture of cake.
    (2) Solid content of filtrate<50ppm,which can be recycle use in the system.
    (3) Energy saving can reach 90%,low energy consume,low operation cost.
    (4) Filter cake cleaning system is added,which is fit for the material needs to be washed.
    (5) PLC and computer integrate with automatic valve control,high degree of automation reduces labor intensity.
    (6) Compact structure requires a smaller floor space and offers convenient maintenance.

    (7) Advanced drainage system ensures application in any operating conditions.


Service Support

 

  • Whole Technological Design

    Toncin determines reasonable plans and selections by conducting more systematic laboratory tests, semi-industrialization tests and theoretical analysis calculations and adopting appropriate methods in light of the actual problems faced by customers. And it determines specific parameters through laboratory tests and semi-industrial tests.


  • Project Construction

    Toncin can provide customers with integrated project services for its perfect project management system and experienced high-quality team and can also provide customers with its best services in achieving the ultimate project goal by carrying out the management work on the project quality, schedule, safety, cost, procurement, information files, organization and coordination etc. according to customer’s contractual documents. Toncin contracts the design, procurement, construction and trials etc. for the entire process or some certain stages of the construction project according to the contract and takes full liability for the quality, safety, duration and cost etc. of the contracted project.



Response Time and After-sales Services

If any failure due to a defect has occurred during the warranty period, our company has given the following response and promise: to respond within 12 hours and rush to the domestic scene within 72 hours. With a rigorous and efficient service architecture, diverse and flexible service and response means, Toncin is capable of providing response service up to 7* 24 hours to ensure that users can get help at any time during the warranty period.



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Nuclear Industry Yantai Toncin Group Co., Ltd. Currently own 5 state-level high-tech enterprises, maintain 177 valid patents, including 38 invention.......
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