Products Introduction
The TC series ceramic vacuum filter represents a cutting-edge solution for efficient solid-liquid separation in various industrial applications, particularly in the mining sector. Utilizing advanced vacuum technology, this filter employs ceramic plates made from durable corundum, renowned for its high-temperature resistance and longevity.
Key Features and Benefits:
Efficient Filtration: The ceramic plates are engineered with tiny holes that selectively allow liquid to pass while effectively blocking air and solid particles. This ensures a high-quality separation process, resulting in a consistent and dry cake formation.
Durability and Longevity: Constructed from corundum, the plates are designed to withstand harsh operating conditions, providing a long service life and reducing the need for frequent replacements.
High Efficiency: The TC series excels in dewatering applications, making it ideal for mining processes involving various materials, including nonferrous and ferrous metals, less-common metals, and electrolysis residue oxides.
Cost-Effective Solution: The filter offers low installation and operating costs, making it an economically attractive option for mining operations looking to improve their filtration processes without significant capital investment.
Versatile Applications: Beyond mining, this ceramic filter is effective for filtering chemical slag and other industrial materials, contributing to environmental protection efforts by managing waste efficiently.
Fine Material Handling: Capable of processing materials with a fineness of -200 to -450 meshes, the TC series is adept at handling very fine substances, ensuring versatility in various operational contexts.
Safety: The design prioritizes safety, minimizing risks associated with high-pressure operations and hazardous materials.
Product Application
Mining Industry: Separation of various ores and minerals, including copper, zinc, lead, and rare earth elements.
Chemical Processing: Filtering of chemical residues and byproducts, enhancing process efficiency and environmental compliance.
Environmental Protection: Effective management of waste and sludge, contributing to sustainable mining practices.
In summary, the TC series ceramic vacuum filter stands out as an innovative and reliable filtration device, tailored for the rigorous demands of the mining industry while also being applicable across various sectors requiring efficient solid-liquid separation.
Product Specifications
| Model area(m2) | Filter disc( circle) | Filter plate(pc) | Tank volume(m3) | Installed power(kw) | Operate power(kw) | Main engine(L*W*H)(M) |
| TC-1 | 1 | 12 | 2 | 4.5 | 4.3 | 1.2*1.5*1.4 |
| TC-4 | 2 | 24 | 1 | 6 | 5.8 | 1.6*1.0*2.1 |
| TC-6 | 2 | 36 | 1.2 | 8 | 7.5 | 3.0*2.2*2.1 |
| TC-9 | 3 | 36 | 1.7 | 9 | 8.5 | 3.0*2.8*2.6 |
| TC-12 | 4 | 48 | 2.2 | 13 | 12.5 | 3.6*2.8*2.6 |
| TC-15 | 5 | 60 | 3.7 | 13 | 12.5 | 3.8*2.8*2.6 |
| TC-18 | 6 | 72 | 3.7 | 15 | 14.5 | 4.1*2.9*2.6 |
| TC-21 | 7 | 84 | 4.8 | 17 | 16.5 | 4.6*2.9*2.6 |
| TC-24 | 8 | 96 | 5.5 | 17.5 | 16.5 | 4.6*2.9*2.6 |
| TC-27 | 9 | 108 | 6 | 17.5 | 16.5 | 5.2*2.9*2.6 |
| TC-30 | 10 | 120 | 6.7 | 21 | 20.5 | 5.5*2.9*2.6 |
| TC-36 | 12 | 144 | 8 | 33 | 32 | 6.0*2.9*2.6 |
| TC-45 | 15 | 180 | 10 | 33 | 32 | 6.6*2.9*2.6 |
| TC-60 | 15 | 180 | 12.5 | 47 | 46.5 | 6.7*3.3*3.0 |
| TC-80 | 20 | 240 | 164 | 53 | 52.5 | 8.2*3.3*3.0 |
| TC-102 | 17 | 204 | 185 | 71 | 70.5 | 7.9*3.6*3.3 |
| TC-120 | 20 | 240 | 20 | 80 | 78.5 | 8.7*3.6*3.3 |
| TC-150 | 25 | 360 | 24 | 92 | 91 | 9.2*3.6*3.3 |
(1) The Microvac operates at a vacuum level of 0.09 to 0.098MPa, resulting in a low moisture content of the cake.
(2) The filtrate has a solid content of less than 50ppm, making it suitable for recycling within the system.
(3) The Microvac achieves energy savings of up to 90%, with low energy consumption and operating costs.
(4) A filter cake cleaning system is included, specifically designed for materials that require washing.
(5) The integration of PLC and computer technology allows for automatic valve control, greatly reducing the need for manual labor.
(6) The Microvac's compact design requires minimal floor space and is easy to maintain.
(7) An advanced drainage system ensures that the Microvac can be used in any operating conditions.
Whole Technological Design
Toncin determines reasonable plans and selections by conducting more systematic laboratory tests, semi-industrialization tests and theoretical analysis calculations and adopting appropriate methods in light of the actual problems faced by customers. And it determines specific parameters through laboratory tests and semi-industrial tests.
Project Construction
Toncin can provide customers with integrated project services for its perfect project management system and experienced high-quality team and can also provide customers with its best services in achieving the ultimate project goal by carrying out the management work on the project quality, schedule, safety, cost, procurement, information files, organization and coordination etc. according to customer’s contractual documents. Toncin contracts the design, procurement, construction and trials etc. for the entire process or some certain stages of the construction project according to the contract and takes full liability for the quality, safety, duration and cost etc. of the contracted project.
Response Time and After-sales Services
If any failure due to a defect has occurred during the warranty period, our company has given the following response and promise: to respond within 12 hours and rush to the domestic scene within 72 hours. With a rigorous and efficient service architecture, diverse and flexible service and response means, Toncin is capable of providing response service up to 7* 24 hours to ensure that users can get help at any time during the warranty period.
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