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Home » Products » Solid Liquid Separation Equipment » Rubber Belt Vacuum Filter » Hot Sale High Quality Industrial Horizontal Warranty Batch Customize Vacuum Belt Filter For Minerals Metallurgy

Hot Sale High Quality Industrial Horizontal Warranty Batch Customize Vacuum Belt Filter For Minerals Metallurgy

The DU rubber belt vacuum filter operates by utilizing vacuum negative pressure to achieve solid-liquid separation. Its filtration section is horizontally arranged, allowing for continuous processes such as filtration, washing, blotting, and filter cloth regeneration. This equipment boasts high filtration efficiency, a large production capacity, effective washing capabilities, a low water content in the filter cake, flexible operation, and minimal maintenance costs.

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  • DU Belt Filter

  • Toncin


带机_副本1

DU RUBBER BELT VACCUM FILTE



Description

The DU rubber belt vacuum filter operates by utilizing vacuum negative pressure to achieve solid-liquid separation. Its filtration section is horizontally arranged, allowing for continuous processes such as filtration, washing, blotting, and filter cloth regeneration. This equipment boasts high filtration efficiency, a large production capacity, effective washing capabilities, a low water content in the filter cake, flexible operation, and minimal maintenance costs.



Application for Toncin's BELT FILTER

The filtration section of the vacuum belt filter is arranged along the horizontal length direction, and can continuously and automatically complete process operations such as filtration, cake washing, slag unloading, and filter cloth regeneration. The mother liquor and cake washing liquid can be collected in sections. It has the advantages of high filtration efficiency, large production capacity, good washing efficiency, low moisture content in filter cake, flexible operation, and simple maintenance. The equipment has been improved and perfected by our company for many years, and the technical performance and quality of the products have reached the international advanced level. It has been widely used in solid-liquid separation in metallurgy, mining, chemical industry, papermaking, food, pharmaceuticals, coal washing, environmental protection and other fields, especially in gypsum dewatering (FGD) in flue gas desulfurization.



xianchangDU_副本

Technical Features

带机工艺流程图_副本


  • The overall modular design allows for flexible assembly, making it easy to transport and install.

  • High degree of automation; Cutting, filtering, washing, drying, unloading, and cleaning of filter cloth are all continuously automated, which improves production efficiency, reduces operating costs, greatly reduces labor intensity for workers, and improves the working environment.

  • Fast filtering speed; The material passes through the sedimentation zone, with large particles in the bottom layer and small particles in the upper layer. The filter cake structure is reasonable, and the filtrate has low permeability resistance, allowing for rapid thin-layer filtration.

  • Convenient filtration process; Filter cake thickness and washing water volume. The reverse washing stage, vacuum degree, and filter cloth speed can be adjusted arbitrarily to achieve the best filtration effect.

  • Good washing effect; It can achieve multi-stage parallel or countercurrent washing, with uniform and thorough washing. The mother liquor and washing solution can be collected and reused separately according to process requirements.

  • The control system applies DCS technology, which can achieve on-site and remote automatic control.


Outline Size Drawing

装配图



Product Specification


Filtration Area (m2)

Filtration 

width(mm)

Filtration 

Length (m )

Weight (T)

Outline Size

 L×W×H (m)

Filtration Area (m2)

Filtration 

width(mm)

Filtration 

Length(m )

Weight (T)

Outline Size

 L×W×H (m)

DU-2

500

4

3.0

7.82×2×2

DU-25

2500

10

22

14.5×4.8×2.2

DU-2.5

5

3.2

8.82×2×2

DU-30

12

25.3

16.5×4.8×2.2

DU-3

6

3.4

9.9×2×2

DU-35

14

27.4

18.5×4.8×2.2

DU-5

10

3.8

14.0×2.2×2

DU-40

16

29.5

21.5×4.8×2.4

DU-4.8

800

6

5.0

10.05×2.5×2

DU-45

18

31.6

23.5×4.8×2.4

DU-6.4

8

5.5

12.05×2.5×2

DU-50

20

38.6

25.6×4.8×2.4

DU-8

10

6.0

14.10×2.6×2

DU-33.6

2800

12

20.5

17.6×5.0×2.5

DU-9.6

12

7.0

16.25×2.6×2

DU-39.2

14

24.1

19.6×5.0×2.5

DU-5

1000

5

5.3

8.87×2.6×20

DU-36

3000

12

22

17.6×5.5×2.8

DU-6

6

5.8

10.5×2.6×2

DU-42

14

24

19.6×5.5×2.8

DU-8

8

6.3

12.5×2.8×2

DU-48

16

28

21.6×5.5×2.8

DU-10

10

6.8

14.5×2.8×2

DU-54

18

30.6

23.6×5.5×2.8

DU-12

12

7.3

16.5×2.8×2

DU-60

20

35.2

25.6×5.5×2.8

DU-14

14

7.8

18.5×2.8×2

DU-44.8

3200

14

35.3

19.5×5.7×3.1

DU-7.8

1300

6

7.2

10.4×3.15×2

DU-48

15

36.2

20.5×5.7×3.1

DU-10.4

8

8.3

12.4×3.15×2

DU-51.2

16

37.7

21.5×5.7×3.1

DU-13

10

9

14.4×3.15×2

DU-57.6

18

40.1

23.5×5.7×3.1

DU-15.6

12

10.5

16.4×3.15×2

DU-64

20

42.5

25.5×5.7×3.1

DU-18.2

14

11.5

18.4×3.15×2

DU-72

22.5

52.4

28.5×5.7×3.1

DU-20.8

16

12.5

20.4×3.15×2

DU-72

4000

18

56.2

24.0×7.1×3.3

DU-14.4

1800

8

12.7

12.6×4×2.2

DU-80

20

58.8

26.0×7.1×3.3

DU-18

10

13.7

14.6×4×2.2

DU-88

22

66.6

28.0×7.1×3.3

DU-21.6

12

15.3

16.6×4×2.2

DU-96

24

69.4

30.0×7.1×3.3

DU-25.2

14

16.6

18.6×4×2.2

DU-104

26

72.2

32.0×7.1×3.3

DU-28.8

16

17.9

20.6×4×2.2

DU-90

4500

20

72

26.5×7.5×3.6

DU-16

2000

8

14.2

12.7×4.2×2.2

DU-99

22

75.2

28.5×7.5×3.6

DU-20

10

15.4

14.7×4.2×2.2

DU-108

24

78.4

30.5×7.5×3.6

DU-24

12

17.2

16.7×4.2×2.2

DU-117

26

81.6

32.5×7.5×3.6

DU-28

14

18.7

18.7×4.2×2.2

DU-126

28

84.8

34.5×7.5×3.6

DU-32

16

20.2

20.7×4.2×2.2

DU-135

30

88

36.5×7.5×3.6

DU-36

18

21.7

22.7×4.2×2.2

DU-144

32

93

38.5×7.5×3.6


3



Product Introduction:


The rubber belt vacuum filter is an efficient filtration solid-liquid separation equipment independently developed based on the introduction of similar foreign product technology. The device adopts a fixed vacuum box, and the tape slides on the vacuum box, forming a motion sealed structure between the vacuum box and the tape. The device achieves solid-liquid separation with vacuum negative pressure as the driving force. It uses filter cloth as the filtering medium and relies on negative pressure to achieve solid-liquid separation. The device has a simple structure, low production and operation costs, and is easy to maintain and operate. The production process is fully automated, and the operating speed, feeding speed, and washing water volume can be freely adjusted according to production needs. After years of development, the tape vacuum filter has reached the international advanced technology level and is widely used in industries such as power environmental protection, mining, chemical industry, metallurgy, papermaking, food, pharmaceuticals, and coal.


 

 

 

Sludge dehydrator PBF horizontal vacuum tray belt filter customized for coal washing


Technical Characteriatics:

 

  • The process of the feeding, filtering, washing, discharging and the regenerating can be achieved efficiently and automatically.

  • It can wash slurry by the methods of multistage current or countercurrent. The filtration liquor and the washing liquor can be collected separately.

  • It can filter a thin layer cake quickly for the hard filtration and the high viscosity slurry.

  • It is flexible to assemble equipment because of the modular structure.

  • It is convenient to do the remote and spot control for the PLC.

 

  • Washing device

    Adopts the craft water to spray the filtration cloth and matched with the vacuum sucker seal box. Therefore, it can guarantee the jobsite cleanly. The nozzle made by American sprayer company can guarantee the washing effect well.

  • Material spraying craft

    Adopts the countercurrent washing device or the spray washing device. According to the character of the material and the craft of the requirement, it can choose the two methods of the current washing or the countercurrent washing and make the washing more thoroughly.

  • Deviation-rectifying mechanism

    Under the working of the cylinder or the air-bag, achieve correcting the deviation of the cloth and make sure the cloth run correctly.

  • Control system

    Adopts remote control and scene alternately control, facilitated the operation work, is advantageous for implementing nobody operation.

 


Product Advantages:


  • It can continuously auto-complete feeding, filtering, washing, slag removal and filter cloth regeneration in high automation.

  • It can multi-levelly wash materials in advection or countercurrent, and the filtrate (mother liquid) and washing liquid can be collected in separate.

  • For materials with poor filterability and high viscosity, it can realize thin layer fast filtration, and it is in modular design, flexible combination and strong adaptability.

  • It adopts PLC control, facilitating remote control and centralized control.

  • It adopts serpentine correction, which solves the deviation and buckling of the filter cloth.

 

Product Specifications:


Width of filter tray

0.625-2.0(mm)

2.5-3.0(m)

0.625m

1.25m

1.6m

2.0m

2.5m

3.0m

Filtering length(mm)

N

L

N

L

Filtering area(m2)

weight(kg)

Filtering area(m2)

weight(kg)

Filtering area(m2)

weight(kg)

Filtering area(m2)

weight(kg)

Filtering area(m2)

weight(kg)

Filtering area(m2)

weight(kg)

3000

0

6125

1

6150

1.9

2400

3.8

2850

4.8

3100

6.0

3400

7.5

3800

9

4200

4500

1

7625

2

7650

2.8

2600

5.6

3100

7.2

3400

9.0

3750

11.3

4200

13.5

4650

6000

2

9125

3

9150

3.8

2800

7.5

3350

9.6

3700

12.0

4100

15

4600

18

5100

7500

3

10625

4

10650

4.7

3000

9.4

3600

12

4000

15.0

4450

18.8

5000

22.5

5550

9000

4

12125

5

12150

5.6

3200

11.3

3850

14.4

4300

18.0

4800

22.5

5400

27

6000

10500

5

13625

6

13650

6.6

3400

13.1

4100

16.8

4600

21.0

5150

26.3

5800

31.5

6450

12000

6

15125

7

15150

7.5

3600

15.0

4350

19.2

4900

24.0

5500

30

6200

36

6900

13500

7

16625

8

16650

8.4

3800

16.9

4600

21.6

5200

27.0

5850

33.8

6600

40.5

7350

A

600

600

600

600

500

500

B

2400

2400

2400

2400

2000

2000

C

3000

3000

3000

3000

2000

2000

D

1550

1550

1650

1650

1700

1700

E

1100

1800

2200

2600

3150

3650

Fmax

2100

2800

3200

3600

4150

4650

G

973.5

973.5

973.5

973.5

1028.5

1028.5

Hmax

1348.5

1348.5

1348.5

1348.5

1403.5

1403.5

I

585

585

585

585

612

612

J

1104

1104

1104

1104

1163

1163

K

2736

2736

3136

3536

4146

4646

M

1300

1300

1300

1300

1300

1300

R

1250

1250

1250

1250

1350

1350

S

1400

2100

2500

2900

3450

3950

T

1670

1670

1770

1770

1870

1870


Service Support

 

  • Whole Technological Design

    Toncin determines reasonable plans and selections by conducting more systematic laboratory tests, semi-industrialization tests and theoretical analysis calculations and adopting appropriate methods in light of the actual problems faced by customers. And it determines specific parameters through laboratory tests and semi-industrial tests.


  • Project Construction

    Toncin can provide customers with integrated project services for its perfect project management system and experienced high-quality team and can also provide customers with its best services in achieving the ultimate project goal by carrying out the management work on the project quality, schedule, safety, cost, procurement, information files, organization and coordination etc. according to customer’s contractual documents. Toncin contracts the design, procurement, construction and trials etc. for the entire process or some certain stages of the construction project according to the contract and takes full liability for the quality, safety, duration and cost etc. of the contracted project.



Response Time and After-sales Services

If any failure due to a defect has occurred during the warranty period, our company has given the following response and promise: to respond within 12 hours and rush to the domestic scene within 72 hours. With a rigorous and efficient service architecture, diverse and flexible service and response means, Toncin is capable of providing response service up to 7* 24 hours to ensure that users can get help at any time during the warranty period.




Service Support

 

  • Whole Technological Design

    Toncin determines reasonable plans and selections by conducting more systematic laboratory tests, semi-industrialization tests and theoretical analysis calculations and adopting appropriate methods in light of the actual problems faced by customers. And it determines specific parameters through laboratory tests and semi-industrial tests.


  • Project Construction

    Toncin can provide customers with integrated project services for its perfect project management system and experienced high-quality team and can also provide customers with its best services in achieving the ultimate project goal by carrying out the management work on the project quality, schedule, safety, cost, procurement, information files, organization and coordination etc. according to customer’s contractual documents. Toncin contracts the design, procurement, construction and trials etc. for the entire process or some certain stages of the construction project according to the contract and takes full liability for the quality, safety, duration and cost etc. of the contracted project.



Response Time and After-sales Services

If any failure due to a defect has occurred during the warranty period, our company has given the following response and promise: to respond within 12 hours and rush to the domestic scene within 72 hours. With a rigorous and efficient service architecture, diverse and flexible service and response means, Toncin is capable of providing response service up to 7* 24 hours to ensure that users can get help at any time during the warranty period.


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