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24 Hour Continuous Working Automatic Horizontal Vacuum Belt Filter For Mining Slurry/Gypsum Dewatering And Coal Washing

24 Hour Continuous Working Automatic Horizontal Vacuum Belt Filter For Mining Slurry/Gypsum Dewatering And Coal Washing

Name: 24 Hour Continuous Working Automatic Horizontal Vacuum Belt Filter For Mining Slurry/Gypsum Dewatering And Coal Washing
Brand: Toncin
Rating: 5.0 (42 reviews)

It can be widely used for solid-liquid separation in the fields of metallurgy, mining, chemical, papermaking, food, pharmacy and environmental protection etc. and it particularly has a good application in the flue gas desulfurization gypsum dehydration (FGD).

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Model:
DU Belt Filter
Brand:
Toncin

DU RUBBER BELT VACCUM FILTE

Description

The DU rubber belt vacuum filter operates by utilizing vacuum negative pressure to achieve solid-liquid separation. Its filtration section is horizontally arranged, allowing for continuous processes such as filtration, washing, blotting, and filter cloth regeneration. This equipment boasts high filtration efficiency, a large production capacity, effective washing capabilities, a low water content in the filter cake, flexible operation, and minimal maintenance costs.

Application for Toncin's BELT FILTER

Toncin's BELT FILTER finds diverse applications in metallurgy, mining, chemical, papermaking, food, pharmacy, and environmental protection, among other fields. It particularly excels in the dehydration of flue gas desulfurization gypsum (FGD).

xianchangDU_副本

Technical Features

带机工艺流程图_副本

An annular friction belt with water sealing, lubrication, and cooling is positioned between the vacuum chamber and the rubber belt in the system. This design ensures effective sealing and cooling mechanisms.
The rubber belt incorporates roller support, minimizing running resistance and contributing to an extended belt lifespan.
A durable ring-type friction belt with high tensile strength enhances longevity.
The modular design of the overall structure allows for flexible assembly, easy transportation, and installation.
The inclusion of an airbag automatic rectifying device ensures stable filter cloth operation.
By employing vacuum equilibrium, the system incorporates either an automatic drainage separation device or a fluid column type drainage separation device. This provides flexibility for achieving automatic vacuum belt hydroextractor with zero differential poor drainage or high drainage, catering to various working conditions.
The system integrates PLC control technology and interface design compatible with remote DCS control. This enables PID adjustment of equipment operation, on-site automatic control, long-distance control, and ensures security and process monitoring during equipment

Outline Size Drawing

装配图

Product Specification

_{Filtration Area (m2)}	_Filtration _width(mm)	_Filtration _{Length (m )}	_Weight (T)	_{Outline Size} _{L×W×H (m)}	_{Filtration Area (m2)}	_Filtration _width(mm)	_Filtration _Length(m )	_Weight (T)	_{Outline Size} _{L×W×H (m)}
_DU-2	₅₀₀	₄	_3.0	_7.82×2×2	_DU-25	₂₅₀₀	₁₀	₂₂	_{14.5×4.8×2.2}
_DU-2.5		₅	_3.2	_8.82×2×2	_DU-30		₁₂	_25.3	_{16.5×4.8×2.2}
_DU-3		₆	_3.4	_9.9×2×2	_DU-35		₁₄	_27.4	_{18.5×4.8×2.2}
_DU-5		₁₀	_3.8	_14.0×2.2×2	_DU-40		₁₆	_29.5	_{21.5×4.8×2.4}
_DU-4.8	₈₀₀	₆	_5.0	_{10.05×2.5×2}	_DU-45		₁₈	_31.6	_{23.5×4.8×2.4}
_DU-6.4		₈	_5.5	_{12.05×2.5×2}	_DU-50		₂₀	_38.6	_{25.6×4.8×2.4}
_DU-8		₁₀	_6.0	_{14.10×2.6×2}	_DU-33.6	₂₈₀₀	₁₂	_20.5	_{17.6×5.0×2.5}
_DU-9.6		₁₂	_7.0	_{16.25×2.6×2}	_DU-39.2	₂₈₀₀	₁₄	_24.1	_{19.6×5.0×2.5}
_DU-5	₁₀₀₀	₅	_5.3	_{8.87×2.6×20}	_DU-36	₃₀₀₀	₁₂	₂₂	_{17.6×5.5×2.8}
_DU-6		₆	_5.8	_10.5×2.6×2	_DU-42		₁₄	₂₄	_{19.6×5.5×2.8}
_DU-8		₈	_6.3	_12.5×2.8×2	_DU-48		₁₆	₂₈	_{21.6×5.5×2.8}
_DU-10		₁₀	_6.8	_14.5×2.8×2	_DU-54		₁₈	_30.6	_{23.6×5.5×2.8}
_DU-12		₁₂	_7.3	_16.5×2.8×2	_DU-60		₂₀	_35.2	_{25.6×5.5×2.8}
_DU-14		₁₄	_7.8	_18.5×2.8×2	_DU-44.8	₃₂₀₀	₁₄	_35.3	_{19.5×5.7×3.1}
_DU-7.8	₁₃₀₀	₆	_7.2	_{10.4×3.15×2}	_DU-48		₁₅	_36.2	_{20.5×5.7×3.1}
_DU-10.4		₈	_8.3	_{12.4×3.15×2}	_DU-51.2		₁₆	_37.7	_{21.5×5.7×3.1}
_DU-13		₁₀	₉	_{14.4×3.15×2}	_DU-57.6		₁₈	_40.1	_{23.5×5.7×3.1}
_DU-15.6		₁₂	_10.5	_{16.4×3.15×2}	_DU-64		₂₀	_42.5	_{25.5×5.7×3.1}
_DU-18.2		₁₄	_11.5	_{18.4×3.15×2}	_DU-72		_22.5	_52.4	_{28.5×5.7×3.1}
_DU-20.8		₁₆	_12.5	_{20.4×3.15×2}	_DU-72	₄₀₀₀	₁₈	_56.2	_{24.0×7.1×3.3}
_DU-14.4	₁₈₀₀	₈	_12.7	_12.6×4×2.2	_DU-80		₂₀	_58.8	_{26.0×7.1×3.3}
_DU-18		₁₀	_13.7	_14.6×4×2.2	_DU-88		₂₂	_66.6	_{28.0×7.1×3.3}
_DU-21.6		₁₂	_15.3	_16.6×4×2.2	_DU-96		₂₄	_69.4	_{30.0×7.1×3.3}
_DU-25.2		₁₄	_16.6	_18.6×4×2.2	_DU-104		₂₆	_72.2	_{32.0×7.1×3.3}
_DU-28.8		₁₆	_17.9	_20.6×4×2.2	_DU-90	₄₅₀₀	₂₀	₇₂	_{26.5×7.5×3.6}
_DU-16	₂₀₀₀	₈	_14.2	_{12.7×4.2×2.2}	_DU-99		₂₂	_75.2	_{28.5×7.5×3.6}
_DU-20		₁₀	_15.4	_{14.7×4.2×2.2}	_DU-108		₂₄	_78.4	_{30.5×7.5×3.6}
_DU-24		₁₂	_17.2	_{16.7×4.2×2.2}	_DU-117		₂₆	_81.6	_{32.5×7.5×3.6}
_DU-28		₁₄	_18.7	_{18.7×4.2×2.2}	_DU-126		₂₈	_84.8	_{34.5×7.5×3.6}
_DU-32		₁₆	_20.2	_{20.7×4.2×2.2}	_DU-135		₃₀	₈₈	_{36.5×7.5×3.6}
_DU-36		₁₈	_21.7	_{22.7×4.2×2.2}	_DU-144		₃₂	₉₃	_{38.5×7.5×3.6}

Product Introduction:

The rubber belt vacuum filter is an efficient separation equipment that uses filter cloth as the filtering medium and relies on negative vacuum pressure to achieve solid-liquid separation. The equipment has a simple structure, low production and operation costs, and is easy to maintain and operate. The production process is fully automated, and the operating speed, feed rate, and washing water volume can be freely adjusted according to production needs. After years of development, the rubber belt vacuum filter has reached the international advanced level of technology and is widely used in industries such as power environmental protection, mining, chemical industry, metallurgy, papermaking, food, pharmaceuticals, and coal.

Sludge dehydrator PBF horizontal vacuum tray belt filter customized for coal washing

Technical Characteriatics:

The process of the feeding, filtering, washing, discharging and the regenerating can be achieved efficiently and automatically.
It can wash slurry by the methods of multistage current or countercurrent. The filtration liquor and the washing liquor can be collected separately.
It can filter a thin layer cake quickly for the hard filtration and the high viscosity slurry.
It is flexible to assemble equipment because of the modular structure.
It is convenient to do the remote and spot control for the PLC.

Washing device
Adopts the craft water to spray the filtration cloth and matched with the vacuum sucker seal box. Therefore, it can guarantee the jobsite cleanly. The nozzle made by American sprayer company can guarantee the washing effect well.
Material spraying craft
Adopts the countercurrent washing device or the spray washing device. According to the character of the material and the craft of the requirement, it can choose the two methods of the current washing or the countercurrent washing and make the washing more thoroughly.
Deviation-rectifying mechanism
Under the working of the cylinder or the air-bag, achieve correcting the deviation of the cloth and make sure the cloth run correctly.
Control system
Adopts remote control and scene alternately control, facilitated the operation work, is advantageous for implementing nobody operation.

Product Advantages:

It can continuously auto-complete feeding, filtering, washing, slag removal and filter cloth regeneration in high automation.
It can multi-levelly wash materials in advection or countercurrent, and the filtrate (mother liquid) and washing liquid can be collected in separate.
For materials with poor filterability and high viscosity, it can realize thin layer fast filtration, and it is in modular design, flexible combination and strong adaptability.
It adopts PLC control, facilitating remote control and centralized control.
It adopts serpentine correction, which solves the deviation and buckling of the filter cloth.

Product Specifications:

Width of filter tray	0.625-2.0(mm)		2.5-3.0(m)		0.625m		1.25m		1.6m		2.0m		2.5m		3.0m
Filtering length(mm)	N	L	N	L	Filtering area(m²)	weight(kg)	Filtering area(m²)	weight(kg)	Filtering area(m²)	weight(kg)	Filtering area(m²)	weight(kg)	Filtering area(m²)	weight(kg)	Filtering area(m²)	weight(kg)
3000	0	6125	1	6150	1.9	2400	3.8	2850	4.8	3100	6.0	3400	7.5	3800	9	4200
4500	1	7625	2	7650	2.8	2600	5.6	3100	7.2	3400	9.0	3750	11.3	4200	13.5	4650
6000	2	9125	3	9150	3.8	2800	7.5	3350	9.6	3700	12.0	4100	15	4600	18	5100
7500	3	10625	4	10650	4.7	3000	9.4	3600	12	4000	15.0	4450	18.8	5000	22.5	5550
9000	4	12125	5	12150	5.6	3200	11.3	3850	14.4	4300	18.0	4800	22.5	5400	27	6000
10500	5	13625	6	13650	6.6	3400	13.1	4100	16.8	4600	21.0	5150	26.3	5800	31.5	6450
12000	6	15125	7	15150	7.5	3600	15.0	4350	19.2	4900	24.0	5500	30	6200	36	6900
13500	7	16625	8	16650	8.4	3800	16.9	4600	21.6	5200	27.0	5850	33.8	6600	40.5	7350
A					600		600		600		600		500		500
B					2400		2400		2400		2400		2000		2000
C					3000		3000		3000		3000		2000		2000
D					1550		1550		1650		1650		1700		1700
E					1100		1800		2200		2600		3150		3650
Fmax					2100		2800		3200		3600		4150		4650
G					973.5		973.5		973.5		973.5		1028.5		1028.5
Hmax					1348.5		1348.5		1348.5		1348.5		1403.5		1403.5
I					585		585		585		585		612		612
J					1104		1104		1104		1104		1163		1163
K					2736		2736		3136		3536		4146		4646
M					1300		1300		1300		1300		1300		1300
R					1250		1250		1250		1250		1350		1350
S					1400		2100		2500		2900		3450		3950
T					1670		1670		1770		1770		1870		1870

Service Support

Whole Technological Design

Toncin determines reasonable plans and selections by conducting more systematic laboratory tests, semi-industrialization tests and theoretical analysis calculations and adopting appropriate methods in light of the actual problems faced by customers. And it determines specific parameters through laboratory tests and semi-industrial tests.
Project Construction

Toncin can provide customers with integrated project services for its perfect project management system and experienced high-quality team and can also provide customers with its best services in achieving the ultimate project goal by carrying out the management work on the project quality, schedule, safety, cost, procurement, information files, organization and coordination etc. according to customer’s contractual documents. Toncin contracts the design, procurement, construction and trials etc. for the entire process or some certain stages of the construction project according to the contract and takes full liability for the quality, safety, duration and cost etc. of the contracted project.

Response Time and After-sales Services

If any failure due to a defect has occurred during the warranty period, our company has given the following response and promise: to respond within 12 hours and rush to the domestic scene within 72 hours. With a rigorous and efficient service architecture, diverse and flexible service and response means, Toncin is capable of providing response service up to 7* 24 hours to ensure that users can get help at any time during the warranty period.