The belt filter press is a highly efficient solid-liquid separation equipment based on the principles of chemical flocculation contact filtration and mechanical extrusion. It is gaining increasingly widespread recognition across various industries due to its series of advantages, including simple process flow, high automation, continuous operation, easy control and operation, and adjustable working procedures. Furthermore, when used in conjunction with a gravity thickener, it can eliminate the need for a thickening tank for the treated material, thereby saving construction costs to some extent. Currently, this equipment is widely used for sludge dewatering in industries such as municipal sewage, textile dyeing and printing, electroplating, papermaking, leather, brewing, food processing, coal washing, petrochemicals, chemicals, metallurgy, pharmaceuticals, and ceramics. It is also suitable for solid-liquid separation or liquid leaching processes in industrial production.
Product Parameters:
Operating Principle:
Preparation stage.
After flocculation, sludge will be distributed to the filter cloth. Much water will separate with floc under gravity. The efficiency of the preparation depend on filter cloth, sludge and flocculation.
Wedge pre-press dewatering stage
After gravitational dewatering, flow ability will be much lower but still cannot be pressed by roller. Wedge pre-press dewatering will remove surface water and make the flow ability to a certain condition which ensure sludge will be pressed properly.
Squeezing dewatering stage
Then sludge will be conveyed to squeezing roller system. The roller’s size gradually be smaller meaning while, the outside pressure being larger.
Technical Features
DYZ Belt Filter Press is suitable for sludge dewatering systems in large-scale water treatment projects and for material dewatering in industrial and mining enterprises under various harsh conditions.
1. High Structural Rigidity, Stable Operation, Low Noise Level.
2. Equipped with Advanced Pre-thickening Devices for Effective Sludge Flocculation and Low Operating Costs.
3. The Gravity Dewatering Zone Features an Advanced Distributor for Even Material Spreading, Extending Filter Belt Life.
4. Extra-long Gravity and Wedge Dewatering Zones Ensure Thorough Preliminary Dewatering, Preventing Material Overflow in the Press Zone.
5. Scientifically Arranged Roller System Allows Separate and Uninterrupted Drainage in the Gravity, Wedge, and Press Dewatering Stages.
6. Large Diameter Ratio of Press Rollers Enhances Dewatering Efficiency, Resulting in High Processing Capacity with Energy Savings.
7. Fully Continuous Operation from Feeding to Cake Discharge. Highly Automated with Optional PLC Interface for Centralized Computer Control.
8. Drive System Utilizes Mechanical or Frequency Conversion Stepless Speed Regulation, Offering Wide Adjustable Range and Strong Adaptability.
9. Reliable Backwash System Ensures Consistent Dewatering Performance of the Filter Belt.
10. Pneumatic Tensioning and Automatic Tracking Devices Guarantee Safe and Stable Filter Belt Operation.
11. Safe and Reliable Operation with Infrared Safety Guards and Comprehensive Emergency Stop Systems.
12. Available with Various Filter Belt Specifications to Suit Different Materials, Ensuring High Filtration Precision.
Benefits
High Output: Designed to deliver high production rates, ensuring consistent performance.
Smart Operation: Incorporates advanced controls for easy and efficient operation.
Low Moisture Content: Ensures the end product has low moisture, reducing disposal costs.
Minimal Maintenance: Engineered for durability, the belt filter press requires minimal upkeep, lowering operational expenses.
Why Choose Our Belt Filter Press?
Our belt filter press stands out in the market due to its superior engineering and performance. With a focus on delivering high efficiency and low maintenance, it is an excellent investment for any industry requiring reliable solid-liquid separation.
Service Support
Whole Technological Design
Toncin determines reasonable plans and selections by conducting more systematic laboratory tests, semi-industrialization tests and theoretical analysis calculations and adopting appropriate methods in light of the actual problems faced by customers. And it determines specific parameters through laboratory tests and semi-industrial tests.
Project Construction
Toncin can provide customers with integrated project services for its perfect project management system and experienced high-quality team and can also provide customers with its best services in achieving the ultimate project goal by carrying out the management work on the project quality, schedule, safety, cost, procurement, information files, organization and coordination etc. according to customer’s contractual documents. Toncin contracts the design, procurement, construction and trials etc. for the entire process or some certain stages of the construction project according to the contract and takes full liability for the quality, safety, duration and cost etc. of the contracted project.
Response Time and After-sales Services
If any failure due to a defect has occurred during the warranty period, our company has given the following response and promise: to respond within 12 hours and rush to the domestic scene within 72 hours. With a rigorous and efficient service architecture, diverse and flexible service and response means, Toncin is capable of providing response service up to 7* 24 hours to ensure that users can get help at any time during the warranty period.
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