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Toncin Horizontal Rubber Vacuum Belt Filter High-throughput Dewatering And Cake Washing

Name: Toncin Horizontal Rubber Vacuum Belt Filter High-throughput Dewatering And Cake Washing
Brand: Toncin
Rating: 5.0 (67 reviews)

Toncin horizontal rubber vacuum belt filter is a new-type, high-efficiency, and continuous-operation solid-liquid separation mechanical equipment developed by our company on the basis of introducing, digesting, and absorbing technologies of similar foreign products. At the same time, it is also a kind of mechanical equipment that fully utilizes the gravity and vacuum suction to achieve solid-liquid separation. In the structure, the vacuum zone is arranged in the horizontal direction, and the length of the vacuum zone can be continuously used to complete different processes such as filtration, washing, and blotting etc. It has the advantages of high filtration effect, large production capacity, good washing effect, wide application range, simple and smooth operation and convenient maintenance etc. It is particularly suitable for filtering suspension slurry with solid coarse particles, high density and filter cakes need to wash many times. It can be widely used in solid-liquid separation in metallurgy, mining, chemical, papermaking, food, pharmaceutical and environmental protection and other industrial sectors; and it particularly has a good application in the wet flue gas desulfurization gypsum dehydration (FGD).

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Model:
DU Belt Filter
Brand:
Toncin

DU RUBBER BELT VACCUM FILTE

Description

The DU rubber belt vacuum filter operates by utilizing vacuum negative 3pressure to achieve solid-liquid separation. Its filtration section is horizontally arranged, allowing for continuous processes such as filtration, washing, blotting, and filter cloth regeneration. This equipment boasts high filtration efficiency, a 2large production capacity, effective washing capabilities, a low water content in the filter cake, flexible operation, and minimal maintenance costs.

Toncin's horizontal rubber vacuum belt filter

As we all know, reliable dewatering and product recovery are essential for maintaining continuous production processes in various industries. To address these needs, Toncin has leveraged decades of expertise to develop advanced Horizontal Vacuum Belt Filter technology. This innovative solution is designed to achieve the highest throughput while minimizing residual cake moisture content, ensuring optimal efficiency. Additionally, it operates with low operating costs, making it a cost-effective choice for businesses seeking to enhance their production capabilities. With Toncin's Horizontal Vacuum Belt Filter, companies can achieve superior dewatering performance and improve overall productivity.

微信图片_20240813164751

Product Applications

Dewatering applications

· General tailings

· Gypsum

· Phosphate rock

· Coal fines

· Magnetite

· Iron ore

· Lithium

Washing applications

Leached materials

Zinc

Copper/cobalt

Nickel

Gypsum

Flue gas desulfurization (FGD)

Pulp washers

xianchangDU_副本

Technical Features

带机工艺流程图_副本

(1) the ring tape adopts the elastic wave shape skirt and the flat belt adhesive structure, which is low in cost and long in life.
And the skirt can be replaced.
(2) there is an annular friction belt between the vacuum box and the adhesive tape, which is sealed by water, lubricated and
cooled, and the vacuum seal is reliable. The annular friction belt has small friction resistance, long service life and convenient
replacement and quick replacement.
(3) the belt is air cushion or water film support, and the tape is floating on the air cushion or water film, which reduces the
running resistance and prolongs the service life of the adhesive tape.

(4) rubber belt supports filter cloth, bears vacuum suction and transmission power and bears weight, and slides on the vacuum box.
The filter cloth is not contacted with the vacuum box, and the service life of filter cloth is longer.
(5) continuous operation, continuous filtration, washing and other operations are realized, which can maintain a stable vacuum
degree, reduce the moisture content of filter cake, and is conducive to stable operation process conditions.
(6) less damage parts, low failure rate, reliable and stable operation for a long time, and large amount of treatment.

Outline Size Drawing

装配图

Product Specification

Filtration Area (m2)	Filtration width(mm)	Filtration Length (m )	Weight (T)	Outline Size L×W×H (m)	Filtration Area (m2)	Filtration width(mm)	Filtration Length(m )	Weight (T)	Outline Size L×W×H (m)
DU-2	500	4	3.0	7.82×2×2	DU-25	2500	10	22	14.5×4.8×2.2
DU-2.5		5	3.2	8.82×2×2	DU-30		12	25.3	16.5×4.8×2.2
DU-3		6	3.4	9.9×2×2	DU-35		14	27.4	18.5×4.8×2.2
DU-5		10	3.8	14.0×2.2×2	DU-40		16	29.5	21.5×4.8×2.4
DU-4.8	800	6	5.0	10.05×2.5×2	DU-45		18	31.6	23.5×4.8×2.4
DU-6.4		8	5.5	12.05×2.5×2	DU-50		20	38.6	25.6×4.8×2.4
DU-8		10	6.0	14.10×2.6×2	DU-33.6	2800	12	20.5	17.6×5.0×2.5
DU-9.6		12	7.0	16.25×2.6×2	DU-39.2	2800	14	24.1	19.6×5.0×2.5
DU-5	1000	5	5.3	8.87×2.6×20	DU-36	3000	12	22	17.6×5.5×2.8
DU-6		6	5.8	10.5×2.6×2	DU-42		14	24	19.6×5.5×2.8
DU-8		8	6.3	12.5×2.8×2	DU-48		16	28	21.6×5.5×2.8
DU-10		10	6.8	14.5×2.8×2	DU-54		18	30.6	23.6×5.5×2.8
DU-12		12	7.3	16.5×2.8×2	DU-60		20	35.2	25.6×5.5×2.8
DU-14		14	7.8	18.5×2.8×2	DU-44.8	3200	14	35.3	19.5×5.7×3.1
DU-7.8	1300	6	7.2	10.4×3.15×2	DU-48		15	36.2	20.5×5.7×3.1
DU-10.4		8	8.3	12.4×3.15×2	DU-51.2		16	37.7	21.5×5.7×3.1
DU-13		10	9	14.4×3.15×2	DU-57.6		18	40.1	23.5×5.7×3.1
DU-15.6		12	10.5	16.4×3.15×2	DU-64		20	42.5	25.5×5.7×3.1
DU-18.2		14	11.5	18.4×3.15×2	DU-72		22.5	52.4	28.5×5.7×3.1
DU-20.8		16	12.5	20.4×3.15×2	DU-72	4000	18	56.2	24.0×7.1×3.3
DU-14.4	1800	8	12.7	12.6×4×2.2	DU-80		20	58.8	26.0×7.1×3.3
DU-18		10	13.7	14.6×4×2.2	DU-88		22	66.6	28.0×7.1×3.3
DU-21.6		12	15.3	16.6×4×2.2	DU-96		24	69.4	30.0×7.1×3.3
DU-25.2		14	16.6	18.6×4×2.2	DU-104		26	72.2	32.0×7.1×3.3
DU-28.8		16	17.9	20.6×4×2.2	DU-90	4500	20	72	26.5×7.5×3.6
DU-16	2000	8	14.2	12.7×4.2×2.2	DU-99		22	75.2	28.5×7.5×3.6
DU-20		10	15.4	14.7×4.2×2.2	DU-108		24	78.4	30.5×7.5×3.6
DU-24		12	17.2	16.7×4.2×2.2	DU-117		26	81.6	32.5×7.5×3.6
DU-28		14	18.7	18.7×4.2×2.2	DU-126		28	84.8	34.5×7.5×3.6
DU-32		16	20.2	20.7×4.2×2.2	DU-135		30	88	36.5×7.5×3.6
DU-36		18	21.7	22.7×4.2×2.2	DU-144		32	93	38.5×7.5×3.6

编组 2备份 12 (1)

Toncin Engineering Capabilities：

Toncin offers fully integrated engineering capabilities that leverage state-of-the-art technology to ensure precise equipment design tailored to clients’ requirements. Our approach focuses on optimized equipment sizing and footprint, enhancing operational efficiency and effectiveness.

Engineering Capabilities:

CFD Analysis: Computational Fluid Dynamics (CFD) analysis enables us to simulate and analyze fluid flow patterns, ensuring optimal design performance and efficiency.

3D Modelling: Advanced 3D modeling techniques allow for comprehensive visualization and assessment of equipment configurations, facilitating better decision-making during the design process.

FEA Analysis: Finite Element Analysis (FEA) is employed to evaluate the structural integrity and performance of designs under various conditions, ensuring reliability and durability.

Our equipment features a wide variety of construction materials and a bolted frame structure, allowing for modular designs that can be customized to meet specific client needs.

Application in Washing Processes

High extraction efficiencies are critical to profitability in various washing applications, including gold, uranium, phosphoric acid, copper, and alumina. The Horizontal Vacuum Belt Filter excels in this area, achieving wash efficiencies of over 99.8%. This is made possible through the implementation of plug flow displacement and multi-stage counter-current washing techniques across the filtration area.

By choosing Toncin’s Horizontal Vacuum Belt Filter technology, clients can optimize their washing processes, enhance product recovery, and maximize overall profitability.

Sludge dehydrator PBF horizontal vacuum tray belt filter customized for coal washing

Technical Characteriatics:

The process of the feeding, filtering, washing, discharging and the regenerating can be achieved efficiently and automatically.
It can wash slurry by the methods of multistage current or countercurrent. The filtration liquor and the washing liquor can be collected separately.
It can filter a thin layer cake quickly for the hard filtration and the high viscosity slurry.
It is flexible to assemble equipment because of the modular structure.
It is convenient to do the remote and spot control for the PLC.

Washing device
Adopts the craft water to spray the filtration cloth and matched with the vacuum sucker seal box. Therefore, it can guarantee the jobsite cleanly. The nozzle made by American sprayer company can guarantee the washing effect well.
Material spraying craft
Adopts the countercurrent washing device or the spray washing device. According to the character of the material and the craft of the requirement, it can choose the two methods of the current washing or the countercurrent washing and make the washing more thoroughly.
Deviation-rectifying mechanism
Under the working of the cylinder or the air-bag, achieve correcting the deviation of the cloth and make sure the cloth run correctly.
Control system
Adopts remote control and scene alternately control, facilitated the operation work, is advantageous for implementing nobody operation.

Service Support

Whole Technological Design

Toncin determines reasonable plans and selections by conducting more systematic laboratory tests, semi-industrialization tests and theoretical analysis calculations and adopting appropriate methods in light of the actual problems faced by customers. And it determines specific parameters through laboratory tests and semi-industrial tests.
Project Construction

Toncin can provide customers with integrated project services for its perfect project management system and experienced high-quality team and can also provide customers with its best services in achieving the ultimate project goal by carrying out the management work on the project quality, schedule, safety, cost, procurement, information files, organization and coordination etc. according to customer’s contractual documents. Toncin contracts the design, procurement, construction and trials etc. for the entire process or some certain stages of the construction project according to the contract and takes full liability for the quality, safety, duration and cost etc. of the contracted project.

Response Time and After-sales Services

If any failure due to a defect has occurred during the warranty period, our company has given the following response and promise: to respond within 12 hours and rush to the domestic scene within 72 hours. With a rigorous and efficient service architecture, diverse and flexible service and response means, Toncin is capable of providing response service up to 7* 24 hours to ensure that users can get help at any time during the warranty period.

Vacuum Belt Filter Rubber Belt Vacuum Filter cake washing Horizontal Rubber Belt Vacuum Filter High-throughput dewatering