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Rubber belt filter in the wet flue gas desulfurization gypsum dehydration

FGD vacuum belt dehydrator is also called fixed vacuum chamber rubber belt filter; it is a new-type, high-efficiency, and continuous-operation solid-liquid separation mechanical equipment developed by our company on the basis of introducing, digesting, and absorbing technologies of similar foreign products. At the same time, it is also a kind of mechanical equipment that fully utilizes the gravity and vacuum suction to achieve solid-liquid separation.
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  • Toncin


Company  introduction

厂区加集团

Yantai Sunny Hexing Environment Protection Equipment Co.,Ltd.(Toncin Group’s branch) was founded in 2004, located in Yantai, Shandong province, with more than 200 employees, various professional production equipment and inspection and testing instruments.
   After more than ten years of development, Sunny has become a professional solid-liquid separation on design, R&D,  manufacturing,  installation& commissioning, and technical services, which has passed the ISO9001, ISO14001, OHSAS18001 and CE certification.
    As a domestic professional solid&liquid separation equipment company, we have exported to more than 20 countries,such as Europe, the United States, Southeast Asia, West Asia, and Africa. It enjoys good honor in domestic and foreign markets and has received widespread praise from customers.

  Sunny is the largest equipment supplier of China's FGD market. It has always had a good cooperation with the the five major power groups of China and the provincial power company.

  Till now we have done more than 1000 FGD projects and more than 2000 sets equipment are running all over the world.


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FGD VACUUM BELT DEHYDRATOR

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FGD vacuum belt dehydrator is also called fixed vacuum chamber rubber belt filter; it is a new-type, high-efficiency, and continuous-operation solid-liquid separation mechanical equipment developed by our company on the basis of introducing, digesting, and absorbing technologies of similar foreign products. At the same time, it is also a kind of mechanical equipment that fully utilizes the gravity and vacuum suction to achieve solid-liquid separation. In the structure, the vacuum zone is arranged in the horizontal direction, and the length of the vacuum zone can be continuously used to complete different processes such as filtration, washing, and blotting etc. It has the advantages of high filtration effect, large production capacity, good washing effect, wide application range, simple and smooth operation and convenient maintenance etc. It is particularly suitable for filtering suspension slurry with solid coarse particles, high density and filter cakes need to wash many times. It can be widely used in solid-liquid separation in metallurgy, mining, chemical, papermaking, food, pharmaceutical and environmental protection and other industrial sectors; and it particularly has a good application in the wet flue gas desulfurization gypsum dehydration (FGD).


PRODUCT ADVANTAGES


- A ring friction belt is provided between the vacuum box and the filter tape and is sealed, lubricated and cooled by water. It provides reliable vacuum seal, which can maintain the stable reality, reduce the moisture content of the filter cake and is conducive to stable operating conditions. Moreover, the ring friction belt has small frictional resistance, long service life, and easy and quick replacement.

- The tape adopts air cushion support or water film cushion support or encrypted roller support. The tape floats on the support pad to reduce the operating resistance, which helps to prolong the service life of the tape.

- It adopts circular filter tape with high tensile strength and long service life.

- The overall structure has adopted a modular design that allows for flexible assembly and easy transport and installation.

- It has an airbag type filter cloth automatic correcting device that can ensure stable operation of the filter cloth.


PRODUCT SPECIFICATION


FGD-9


SERVICE SUPPORT

Whole Technological Design

Toncin determines reasonable plans and selections by conducting more systematic laboratory tests, semi-industrialization tests and theoretical analysis calculations and adopting appropriate methods in light of the actual problems faced by customers. And it determines specific parameters through laboratory tests and semi-industrial tests.

Project Construction

Toncin can provide customers with integrated project services for its perfect project management system and experienced high-quality team and can also provide customers with its best services in achieving the ultimate project goal by carrying out the management work on the project quality, schedule, safety, cost, procurement, information files, organization and coordination etc. according to customer’s contractual documents. Toncin contracts the design, procurement, construction and trials etc. for the entire process or some certain stages of the construction project according to the contract and takes full liability for the quality, safety, duration and cost etc. of the contracted project.

Response Time and After-sales Services

If any failure due to a defect has occurred during the warranty period, our company has given the following response and promise: to respond within 12 hours and rush to the domestic scene within 72 hours. With a rigorous and efficient service architecture, diverse and flexible service and response means, Toncin is capable of providing response service up to 7* 24 hours to ensure that users can get help at any time during the warranty period.

Item

Project or Power Plant

Capacity

Belt filter type

Gypsum capacity/hour

Equipment quantity

Sign date

No.

1

Sudan Khartoum Power Station Co., Ltd.

2×100MW

DU-10.0m²/1000

9820.00kg

2sets

2007.07.09

2

India   Jhajjar Power Generation plant

2×660MW

DU11.7M2/1300

10470.00kg

2sets

2009.12.21

3

Inidia   IL&FS Cuddalore FGD project

N/A

DU45M2/3000

38 tons

2sets

2014.04

4

Pakistan   Qasim Port Generation power plant

2×660MW

DU57.0M2/3000

48450.00kg

2sets

2015.12

5

Pakistan   Sahiwal Power plant

2×660MW

DU27.5M2/2500

22550.00kg

2sets

2015.12

6

Serbia   KOSTOLAC-B I stage FGD project

N/A

DU48M2/2800

40800.00 kg

2sets

2013.08

7

Turkey Power Station Co., Ltd.II

2×660MW

DU-28.0m²/2000

23800.00kg

2sets

2008.04.02

8

Indonesia TJB Coal Power Station Co., Ltd.

2×660MW

DU-11.7m²/1300

10200.00 kg

2sets

2007.10

9

Laos Hongsa Power Plant

3x626MW

DU48 m²/3000

45560.00KG

3sets

2012.09

10

Vietnam Hejing Power Plant

N/A

DU-16.9m²/1300

14070.00

2sets

2013.04

11

Vietnam Haiphong Power Plant Phase II 2X300MW FGD Project

2X300MW

DU17M2/1300

Around 15 tons

1 set

2011.9.22

12

Russia Troitsk National Power Station 2X660MW Power Generating  Construction FGD Project

2X660MW

DU-15.6M2/1300

Around 14 tons

2 sets

2011.10.20

13

India Rubamin Self-generation power plant FGD

N/A

DU4.2m2/1200

3ton

1set

2018.03.01

14

India NTPC Jhajjar Power   Generation plant

NTPC

DU54/3200

48

2sets

2018.05.01

15

India NTPC Dadri power plant FGD

NTPC

DU35/2500

32

2sets

2018.07

16

NTPC-Kudgi&Gadarwara

3×800MW/2×800MW

DU-72m²/3200

DU-48m²/3000

71800/47900kgs

4sets

2019.5.13




FGD-1

FGD-2

FGD-3

FGD-4

FGD

FGD-7

FGD-6

FGD-5

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Nuclear Industry Yantai Toncin Group Co., Ltd. Currently own 5 state-level high-tech enterprises, maintain 177 valid patents, including 38 invention.......
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