Products Introduction
The TC series ceramic vacuum filter is a new and effective filtration device that uses vacuum technology and ceramic plates with tiny holes to separate solid and liquid substances. The plates are made of corundum, a material that can withstand high temperatures and has a long lifespan. The small holes in the plates allow only liquid to pass through, while blocking air and solid particles. When the ceramic plates are immersed in the slurry container, the liquid is drawn through them and a layer of cake forms on top.
This ceramic filter is specifically designed for mining applications, providing high efficiency and excellent results. It offers effective dewatering, cost-effective investment, low installation and operating costs, and a high level of safety. Our product is widely used in the separation of different types of mines, including nonferrous metals, ferrous metals, less-common metals, and electrolysis residue oxide. It is also suitable for filtering chemical slag and protecting the environment. The equipment can handle materials with a fineness ranging from -200 to -450 meshes, including very fine materials.
Our product is widely used in separating specific minerals and waste minerals of nonferrous metal, ferrous metal, rare metal, and electrolytic residue oxide, as well as slag in chemical and environmental protection industries. It can handle materials with fineness ranging from -200 to -450 meshes, including various superfine materials.
Product Specifications
| Model area(m2) | Filter disc( circle) | Filter plate(pc) | Tank volume(m3) | Installed power(kw) | Operate power(kw) | Main engine(L*W*H)(M) |
| TC-1 | 1 | 12 | 2 | 4.5 | 4.3 | 1.2*1.5*1.4 |
| TC-4 | 2 | 24 | 1 | 6 | 5.8 | 1.6*1.0*2.1 |
| TC-6 | 2 | 36 | 1.2 | 8 | 7.5 | 3.0*2.2*2.1 |
| TC-9 | 3 | 36 | 1.7 | 9 | 8.5 | 3.0*2.8*2.6 |
| TC-12 | 4 | 48 | 2.2 | 13 | 12.5 | 3.6*2.8*2.6 |
| TC-15 | 5 | 60 | 3.7 | 13 | 12.5 | 3.8*2.8*2.6 |
| TC-18 | 6 | 72 | 3.7 | 15 | 14.5 | 4.1*2.9*2.6 |
| TC-21 | 7 | 84 | 4.8 | 17 | 16.5 | 4.6*2.9*2.6 |
| TC-24 | 8 | 96 | 5.5 | 17.5 | 16.5 | 4.6*2.9*2.6 |
| TC-27 | 9 | 108 | 6 | 17.5 | 16.5 | 5.2*2.9*2.6 |
| TC-30 | 10 | 120 | 6.7 | 21 | 20.5 | 5.5*2.9*2.6 |
| TC-36 | 12 | 144 | 8 | 33 | 32 | 6.0*2.9*2.6 |
| TC-45 | 15 | 180 | 10 | 33 | 32 | 6.6*2.9*2.6 |
| TC-60 | 15 | 180 | 12.5 | 47 | 46.5 | 6.7*3.3*3.0 |
| TC-80 | 20 | 240 | 164 | 53 | 52.5 | 8.2*3.3*3.0 |
| TC-102 | 17 | 204 | 185 | 71 | 70.5 | 7.9*3.6*3.3 |
| TC-120 | 20 | 240 | 20 | 80 | 78.5 | 8.7*3.6*3.3 |
| TC-150 | 25 | 360 | 24 | 92 | 91 | 9.2*3.6*3.3 |
(1) The high level of vacuum pressure (0.090.098MPa) results in filter cake having very little moisture.
(2) The amount of solid particles in the filtered liquid is less than 50ppm, allowing the liquid to be reused.
(3) Compared to traditional filters, this system can save up to 90% or more energy.
(4) A filter cake cleaning process has been included to effectively clean specific materials.
(5) The system is highly automated, requiring minimal manual labor.
(6) The compact design takes up less space, making installation and maintenance easy.
(7) An advanced drainage system is adaptable to various working conditions.
(1) The Microvac operates at a vacuum level of 0.09 to 0.098MPa, resulting in a low moisture content of the cake.
(2) The filtrate has a solid content of less than 50ppm, making it suitable for recycling within the system.
(3) The Microvac achieves energy savings of up to 90%, with low energy consumption and operating costs.
(4) A filter cake cleaning system is included, specifically designed for materials that require washing.
(5) The integration of PLC and computer technology allows for automatic valve control, greatly reducing the need for manual labor.
(6) The Microvac's compact design requires minimal floor space and is easy to maintain.
(7) An advanced drainage system ensures that the Microvac can be used in any operating conditions.
Whole Technological Design
Toncin determines reasonable plans and selections by conducting more systematic laboratory tests, semi-industrialization tests and theoretical analysis calculations and adopting appropriate methods in light of the actual problems faced by customers. And it determines specific parameters through laboratory tests and semi-industrial tests.
Project Construction
Toncin can provide customers with integrated project services for its perfect project management system and experienced high-quality team and can also provide customers with its best services in achieving the ultimate project goal by carrying out the management work on the project quality, schedule, safety, cost, procurement, information files, organization and coordination etc. according to customer’s contractual documents. Toncin contracts the design, procurement, construction and trials etc. for the entire process or some certain stages of the construction project according to the contract and takes full liability for the quality, safety, duration and cost etc. of the contracted project.
Response Time and After-sales Services
If any failure due to a defect has occurred during the warranty period, our company has given the following response and promise: to respond within 12 hours and rush to the domestic scene within 72 hours. With a rigorous and efficient service architecture, diverse and flexible service and response means, Toncin is capable of providing response service up to 7* 24 hours to ensure that users can get help at any time during the warranty period.
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