Product Introduction:
The HVPF vertical press filter is a cutting-edge filtration system that surpasses all other filters currently in existence. Unlike vacuum filters, it relies on pressure to efficiently separate solid and liquid substances. By utilizing either air or water, the HVPF filter creates a substantial pressure difference on each side of the filter cloth, allowing it to effectively filter slurry. Due to gravity, some of the filtrate enters the filtrate chamber through the cloth, while high-pressure water compels the rubber diaphragm to expel filtrate from the filter cake. Once the process is finished, the operator operates the filter cloth, and the filter cakes are discharged from both ends of the cloth.
Product Application:
HVPF vertical automatic press filter can be applied in mining, metallurgy, chemical industry, pharmacy and food industries. It is a kind of high capacity, energy-saving, automatic solid-liquid separation machine.
Supply Range and Requirements on Local Installation:
(1) The HVPF vertical automatic press filter is an advanced filtration system that outperforms all others worldwide. Unlike filters that rely on vacuum technology, this one utilizes air or water to generate a strong pressure difference on both sides of the filter cloth, resulting in highly efficient separation of solids and liquids.
(2) To operate the filter, simply close the filter plate and pump the slurry into the filter chamber using the slurry pipes. Due to gravity, a portion of the filtrate will pass through the filter cloth and enter the filtrate chamber. The rubber diaphragm is then compelled by high-pressure water to extract the filtrate from the filter cake. Once the process is finished, the filter cloth and filter cakes are discharged from both sides of the filter cloth.
(3) The HVPF vertical automatic press filter consists of various components, including the main unit, hydraulic station, water station, cleaning system, and control system.
(4) To install the machine, it must be positioned on a sturdy, level surface made of reinforced concrete or steel. The customer should consult the foundation size and related dimensions prior to installation, and the depth of the groundwork should be determined based on the customer's requirements.
Product Specifications:
Model | Filtrating Area(m2) | Overall Dimension m (L×W×H) | Filtrating Plate Quantity | Volume(m3)
(H=45mm) | Weight (T) | Hydraulic power (KW) | Filter plate specification (mm) | Width of filter cloth |
|
HVPF-1 | 1 | 2.5×1.5×2.0 | 2 | 0.05 | 8 | 7.5 | 1000*550 | 0.7 |
HVPF-2 | 2 | 2.5×1.5×2.2 | 4 | 0.09 | 9 | 7.5 |
HVPF-3 | 3 | 3.5×2.5×2.2 | 2 | 0.16 | 14 | 11 | 1750*900 | 1.05 |
HVPF-4 | 4 | 3.5×2.5×2.3 | 4 | 0.27 | 15 | 11 |
HVPF-9 | 9 | 3.5×2.5×2.5 | 6 | 0.41 | 16 | 11 |
HVPF-12 | 12 | 3.5×2.5×2.7 | 8 | 0.54 | 17 | 11 |
HVPF-15 | 15 | 3.5×2.5×2.9 | 10 | 0.68 | 18 | 11 |
HVPF-18 | 18 | 3.5×2.5×3.1 | 12 | 0.81 | 19 | 11 |
HVPF-21 | 21 | 3.5×2.5×3.3 | 14 | 0.95 | 21 | 11 |
HVPF-24 | 24 | 3.5×2.5×3.4 | 16 | 1.08 | 22 | 11 |
HVPF-27 | 27 | 3.5×2.5×3.6 | 18 | 1.22 | 23 | 11 |
HVPF-15 | 15 | 5.1×3.7×3.3 | 6 | 0.68 | 37 | 22 | 2500*1020 | 1.15 |
HVPF-20 | 20 | 5.1×3.7×3.6 | 8 | 0.9 | 39 | 22 |
HVPF-25 | 25 | 5.1×3.7×3.9 | 10 | 1.13 | 42 | 22 |
HVPF-30 | 30 | 5.1×3.7×4.2 | 12 | 1.35 | 43 | 22 |
HVPF-35 | 35 | 5.1×3.7×4.5 | 14 | 1.58 | 44 | 22 |
HVPF-40 | 40 | 5.1×3.7×4.8 | 16 | 1.8 | 45 | 22 |
HVPF-45 | 45 | 5.1×3.7×5.1 | 18 | 2.03 | 46 | 22 |
HVPF-50 | 50 | 5.1×3.7×5.4 | 20 | 2.25 | 48 | 22 |
HVPF-60 | 60 | 6.9×4.5×5.4 | 10 | 2.7 | 97 | 37 | 4010*1500 | 1.7 |
HVPF-72 | 72 | 6.9×4.5×5.8 | 12 | 3.24 | 100 | 37 |
HVPF-84 | 84 | 6.9×4.5×6.2 | 14 | 3.78 | 104 | 37 |
HVPF-96 | 96 | 6.9×4.5×6.5 | 16 | 4.32 | 110 | 37 |
HVPF-108 | 108 | 6.9×4.5×6.9 | 18 | 4.86 | 112 | 37 |
HVPF-120 | 120 | 6.9×4.5×7.2 | 20 | 5.4 | 118 | 37 |
HVPF-132 | 132 | 6.9×4.5×7.6 | 22 | 5.94 | 120 | 37 |
HVPF-144 | 144 | 6.9×4.5×7.9 | 24 | 6.48 | 123 | 37 |
HVPF-156 | 156 | 6.9×4.5×8.3 | 26 | 7.02 | 126 | 37 |
HVPF-168 | 168 | 6.9×4.5×8.6 | 28 | 7.56 | 130 | 37 |
HVPF-144 | 144 | 9.2×5.5×6.8 | 18 | 6.48 | 142 | 67 | 6020*1500 | 1.7 |
HVPF-162 | 162 | 9.2×5.5×7.2 | 18 | 7.29 | 147 | 67 |
HVPF-180 | 180 | 9.2×5.5×7.5 | 20 | 8.1 | 150 | 67 |
HVPF-198 | 198 | 9.2×5.5×7.8 | 22 | 8.91 | 160 | 67 |
HVPF-216 | 216 | 9.2×5.5×8.2 | 24 | 9.72 | 166 | 67 |
HVPF-234 | 234 | 9.2×5.5×8.5 | 26 | 10.53 | 172 | 67 |
HVPF-252 | 252 | 9.2×5.5×8.8 | 28 | 11.34 | 180 | 67 |
HVPF-270 | 270 | 9.2×5.5×9.2 | 30 | 12.15 | 190 | 67 |
Working Process:
(1) Filtering stage: when the filter plate closed, the slurry is pumped into filter chamber through slurry pipe. The filtrate enter into the filtrate chamber through filter cloth, and get into filtrate manifold through filtrate tube, meanwhile, the filter cake is formed in the filter chamber.
(2) Extrusion: the high pressure water enters into membrane through the tube and make the membrane extrudes towards filter cake to make the filtrate of the filter cake extrude out.
(3) Cake washing: the washing water is pumped into filter chamber by slurry pipe, after washing the cake and through cloth flow into the discharge pipes.
(4) Air drying: the air flow with water go through the filter cake, which can reduce the moisture of filter cake to the maximum and empty the filtrate chamber at the same time.
(5)Filter cake discharge: when the drying process finished, the driving parts drive the filter cloth to run and the filter cake discharges from both sides of filter cloth.
Main Features:
(1) The structure of filter plate adopts guide device to make sure the smoothly running.
(2) It can continuously automatically realize the operation in the process of filtering, extrusion, washing, drying, discharging and filter cloth regeneration.
(3) The filter pressure can reach 2.0 Mpa. Especially have good effect on various sticky tiny materials and low moisture of filter cake.
(4)the key point of this type of equipment is no matter how much pressure it can get but safety. Hydraulic pressure system is adopted just to make sure every plate locks well. Every nozzle and diaphragm are designed and inspected very carefully to keep the equipment safe when high pressure water gets into chambers.
(5) The equipment adopts PLC + touch screen + automatic valves, and labor input is lower..
(6) Compact structure covers less floor area
Service Support
Whole Technological Design
Toncin determines reasonable plans and selections by conducting more systematic laboratory tests, semi-industrialization tests and theoretical analysis calculations and adopting appropriate methods in light of the actual problems faced by customers. And it determines specific parameters through laboratory tests and semi-industrial tests.
Project Construction
Toncin can provide customers with integrated project services for its perfect project management system and experienced high-quality team and can also provide customers with its best services in achieving the ultimate project goal by carrying out the management work on the project quality, schedule, safety, cost, procurement, information files, organization and coordination etc. according to customer’s contractual documents. Toncin contracts the design, procurement, construction and trials etc. for the entire process or some certain stages of the construction project according to the contract and takes full liability for the quality, safety, duration and cost etc. of the contracted project.
Response Time and After-sales Services
If any failure due to a defect has occurred during the warranty period, our company has given the following response and promise: to respond within 12 hours and rush to the domestic scene within 72 hours. With a rigorous and efficient service architecture, diverse and flexible service and response means, Toncin is capable of providing response service up to 7* 24 hours to ensure that users can get help at any time during the warranty period.
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