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FGD
Toncin
Company introduction
Yantai Sunny Hexing Environment Protection Equipment Co.,Ltd.(Toncin Group’s branch) was founded in 2004, located in Yantai, Shandong province, with more than 200 employees, various professional production equipment and inspection and testing instruments.
After more than ten years of development, Sunny has become a professional solid-liquid separation on design, R&D, manufacturing, installation& commissioning, and technical services, which has passed the ISO9001, ISO14001, OHSAS18001 and CE certification.
As a domestic professional solid&liquid separation equipment company, we have exported to more than 20 countries,such as Europe, the United States, Southeast Asia, West Asia, and Africa. It enjoys good honor in domestic and foreign markets and has received widespread praise from customers.
Sunny is the largest equipment supplier of China's FGD market. It has always had a good cooperation with the the five major power groups of China and the provincial power company.
Till now we have done more than 1000 FGD projects and more than 2000 sets equipment are running all over the world.
The FGD vacuum belt dehydrator, also called the stationary vacuum chamber rubber belt filter, is a modern and effective mechanical tool for separating solid and liquid substances. Our company created this equipment by incorporating similar technologies from abroad. This device combines the forces of gravity and vacuum suction to achieve the best possible separation of solids and liquids. The vacuum area is positioned horizontally in the design, enabling uninterrupted usage and the successful execution of filtration, washing, and drying procedures.
The FGD vacuum belt filter offers numerous benefits, including exceptional filtration performance, high production capacity, effective washing capabilities, versatility, user-friendly operation, and easy maintenance. It is an ideal choice for filtering slurry with large solid particles, high density, and filter cakes that require multiple washes. This filter is widely used in various industries, such as metallurgy, mining, chemical, papermaking, food, pharmaceuticals, and environmental protection. It is particularly useful for wet flue gas desulfurization gypsum dehydration (FGD).
PRODUCT ADVANTAGES
- A ring friction belt is provided between the vacuum box and the filter tape and is sealed, lubricated and cooled by water. It provides reliable vacuum seal, which can maintain the stable reality, reduce the moisture content of the filter cake and is conducive to stable operating conditions. Moreover, the ring friction belt has small frictional resistance, long service life, and easy and quick replacement.
- The tape adopts air cushion support or water film cushion support or encrypted roller support. The tape floats on the support pad to reduce the operating resistance, which helps to prolong the service life of the tape.
- It adopts circular filter tape with high tensile strength and long service life.
- The overall structure has adopted a modular design that allows for flexible assembly and easy transport and installation.
- It has an airbag type filter cloth automatic correcting device that can ensure stable operation of the filter cloth.
PRODUCT SPECIFICATION
SERVICE SUPPORT
Whole Technological Design
Toncin determines reasonable plans and selections by conducting more systematic laboratory tests, semi-industrialization tests and theoretical analysis calculations and adopting appropriate methods in light of the actual problems faced by customers. And it determines specific parameters through laboratory tests and semi-industrial tests.
Project Construction
Toncin can provide customers with integrated project services for its perfect project management system and experienced high-quality team and can also provide customers with its best services in achieving the ultimate project goal by carrying out the management work on the project quality, schedule, safety, cost, procurement, information files, organization and coordination etc. according to customer’s contractual documents. Toncin contracts the design, procurement, construction and trials etc. for the entire process or some certain stages of the construction project according to the contract and takes full liability for the quality, safety, duration and cost etc. of the contracted project.
Response Time and After-sales Services
If any failure due to a defect has occurred during the warranty period, our company has given the following response and promise: to respond within 12 hours and rush to the domestic scene within 72 hours. With a rigorous and efficient service architecture, diverse and flexible service and response means, Toncin is capable of providing response service up to 7* 24 hours to ensure that users can get help at any time during the warranty period.
Item | Project or Power Plant | Capacity | Belt filter type | Gypsum capacity/hour | Equipment quantity | Sign date |
No. | ||||||
1 | Sudan Khartoum Power Station Co., Ltd. | 2×100MW | DU-10.0m²/1000 | 9820.00kg | 2sets | 2007.07.09 |
2 | India Jhajjar Power Generation plant | 2×660MW | DU11.7M2/1300 | 10470.00kg | 2sets | 2009.12.21 |
3 | Inidia IL&FS Cuddalore FGD project | N/A | DU45M2/3000 | 38 tons | 2sets | 2014.04 |
4 | Pakistan Qasim Port Generation power plant | 2×660MW | DU57.0M2/3000 | 48450.00kg | 2sets | 2015.12 |
5 | Pakistan Sahiwal Power plant | 2×660MW | 22550.00kg | 2sets | 2015.12 | |
6 | Serbia KOSTOLAC-B I stage FGD project | N/A | DU48M2/2800 | 40800.00 kg | 2sets | 2013.08 |
7 | Turkey Power Station Co., Ltd.II | 2×660MW | DU-28.0m²/2000 | 23800.00kg | 2sets | 2008.04.02 |
8 | Indonesia TJB Coal Power Station Co., Ltd. | 2×660MW | DU-11.7m²/1300 | 10200.00 kg | 2sets | 2007.10 |
9 | Laos Hongsa Power Plant | 3x626MW | DU48 m²/3000 | 45560.00KG | 3sets | 2012.09 |
10 | Vietnam Hejing Power Plant | N/A | DU-16.9m²/1300 | 14070.00 | 2sets | 2013.04 |
11 | Vietnam Haiphong Power Plant Phase II 2X300MW FGD Project | 2X300MW | DU17M2/1300 | Around 15 tons | 1 set | 2011.9.22 |
12 | Russia Troitsk National Power Station 2X660MW Power Generating Construction FGD Project | 2X660MW | DU-15.6M2/1300 | Around 14 tons | 2 sets | 2011.10.20 |
13 | India Rubamin Self-generation power plant FGD | N/A | DU4.2m2/1200 | 3ton | 1set | 2018.03.01 |
14 | India NTPC Jhajjar Power Generation plant | NTPC | DU54/3200 | 48 | 2sets | 2018.05.01 |
15 | India NTPC Dadri power plant FGD | NTPC | DU35/2500 | 32 | 2sets | 2018.07 |
16 | NTPC-Kudgi&Gadarwara | DU-72m²/3200 DU-48m²/3000 | 71800/47900kgs | 4sets | 2019.5.13 |
Company introduction
Yantai Sunny Hexing Environment Protection Equipment Co.,Ltd.(Toncin Group’s branch) was founded in 2004, located in Yantai, Shandong province, with more than 200 employees, various professional production equipment and inspection and testing instruments.
After more than ten years of development, Sunny has become a professional solid-liquid separation on design, R&D, manufacturing, installation& commissioning, and technical services, which has passed the ISO9001, ISO14001, OHSAS18001 and CE certification.
As a domestic professional solid&liquid separation equipment company, we have exported to more than 20 countries,such as Europe, the United States, Southeast Asia, West Asia, and Africa. It enjoys good honor in domestic and foreign markets and has received widespread praise from customers.
Sunny is the largest equipment supplier of China's FGD market. It has always had a good cooperation with the the five major power groups of China and the provincial power company.
Till now we have done more than 1000 FGD projects and more than 2000 sets equipment are running all over the world.
The FGD vacuum belt dehydrator, also called the stationary vacuum chamber rubber belt filter, is a modern and effective mechanical tool for separating solid and liquid substances. Our company created this equipment by incorporating similar technologies from abroad. This device combines the forces of gravity and vacuum suction to achieve the best possible separation of solids and liquids. The vacuum area is positioned horizontally in the design, enabling uninterrupted usage and the successful execution of filtration, washing, and drying procedures.
The FGD vacuum belt filter offers numerous benefits, including exceptional filtration performance, high production capacity, effective washing capabilities, versatility, user-friendly operation, and easy maintenance. It is an ideal choice for filtering slurry with large solid particles, high density, and filter cakes that require multiple washes. This filter is widely used in various industries, such as metallurgy, mining, chemical, papermaking, food, pharmaceuticals, and environmental protection. It is particularly useful for wet flue gas desulfurization gypsum dehydration (FGD).
PRODUCT ADVANTAGES
- A ring friction belt is provided between the vacuum box and the filter tape and is sealed, lubricated and cooled by water. It provides reliable vacuum seal, which can maintain the stable reality, reduce the moisture content of the filter cake and is conducive to stable operating conditions. Moreover, the ring friction belt has small frictional resistance, long service life, and easy and quick replacement.
- The tape adopts air cushion support or water film cushion support or encrypted roller support. The tape floats on the support pad to reduce the operating resistance, which helps to prolong the service life of the tape.
- It adopts circular filter tape with high tensile strength and long service life.
- The overall structure has adopted a modular design that allows for flexible assembly and easy transport and installation.
- It has an airbag type filter cloth automatic correcting device that can ensure stable operation of the filter cloth.
PRODUCT SPECIFICATION
SERVICE SUPPORT
Whole Technological Design
Toncin determines reasonable plans and selections by conducting more systematic laboratory tests, semi-industrialization tests and theoretical analysis calculations and adopting appropriate methods in light of the actual problems faced by customers. And it determines specific parameters through laboratory tests and semi-industrial tests.
Project Construction
Toncin can provide customers with integrated project services for its perfect project management system and experienced high-quality team and can also provide customers with its best services in achieving the ultimate project goal by carrying out the management work on the project quality, schedule, safety, cost, procurement, information files, organization and coordination etc. according to customer’s contractual documents. Toncin contracts the design, procurement, construction and trials etc. for the entire process or some certain stages of the construction project according to the contract and takes full liability for the quality, safety, duration and cost etc. of the contracted project.
Response Time and After-sales Services
If any failure due to a defect has occurred during the warranty period, our company has given the following response and promise: to respond within 12 hours and rush to the domestic scene within 72 hours. With a rigorous and efficient service architecture, diverse and flexible service and response means, Toncin is capable of providing response service up to 7* 24 hours to ensure that users can get help at any time during the warranty period.
Item | Project or Power Plant | Capacity | Belt filter type | Gypsum capacity/hour | Equipment quantity | Sign date |
No. | ||||||
1 | Sudan Khartoum Power Station Co., Ltd. | 2×100MW | DU-10.0m²/1000 | 9820.00kg | 2sets | 2007.07.09 |
2 | India Jhajjar Power Generation plant | 2×660MW | DU11.7M2/1300 | 10470.00kg | 2sets | 2009.12.21 |
3 | Inidia IL&FS Cuddalore FGD project | N/A | DU45M2/3000 | 38 tons | 2sets | 2014.04 |
4 | Pakistan Qasim Port Generation power plant | 2×660MW | DU57.0M2/3000 | 48450.00kg | 2sets | 2015.12 |
5 | Pakistan Sahiwal Power plant | 2×660MW | 22550.00kg | 2sets | 2015.12 | |
6 | Serbia KOSTOLAC-B I stage FGD project | N/A | DU48M2/2800 | 40800.00 kg | 2sets | 2013.08 |
7 | Turkey Power Station Co., Ltd.II | 2×660MW | DU-28.0m²/2000 | 23800.00kg | 2sets | 2008.04.02 |
8 | Indonesia TJB Coal Power Station Co., Ltd. | 2×660MW | DU-11.7m²/1300 | 10200.00 kg | 2sets | 2007.10 |
9 | Laos Hongsa Power Plant | 3x626MW | DU48 m²/3000 | 45560.00KG | 3sets | 2012.09 |
10 | Vietnam Hejing Power Plant | N/A | DU-16.9m²/1300 | 14070.00 | 2sets | 2013.04 |
11 | Vietnam Haiphong Power Plant Phase II 2X300MW FGD Project | 2X300MW | DU17M2/1300 | Around 15 tons | 1 set | 2011.9.22 |
12 | Russia Troitsk National Power Station 2X660MW Power Generating Construction FGD Project | 2X660MW | DU-15.6M2/1300 | Around 14 tons | 2 sets | 2011.10.20 |
13 | India Rubamin Self-generation power plant FGD | N/A | DU4.2m2/1200 | 3ton | 1set | 2018.03.01 |
14 | India NTPC Jhajjar Power Generation plant | NTPC | DU54/3200 | 48 | 2sets | 2018.05.01 |
15 | India NTPC Dadri power plant FGD | NTPC | DU35/2500 | 32 | 2sets | 2018.07 |
16 | NTPC-Kudgi&Gadarwara | DU-72m²/3200 DU-48m²/3000 | 71800/47900kgs | 4sets | 2019.5.13 |