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Home » news » What is a corrugated sidewall conveyor belt and how does it work

What is a corrugated sidewall conveyor belt and how does it work

Publish Time: 2026-01-29     Origin: Site

A corrugated sidewall conveyor belt carries lots of materials. It can move things on flat or steep paths. This conveyor has a base belt, sidewalls that bend, and cleats. These parts stop materials from falling off. You can find these conveyor systems in ports, mines, and chemical plants. They work well on steep slopes and help save space. If you know how this conveyor works, you can pick the best system. This helps move things safely and quickly in hard work places.

Key Takeaways

  • Corrugated sidewall conveyor belts move things up steep slopes. They do not let things spill. This makes them good for small spaces. The special design has sidewalls and cleats. These make pockets that stop items from falling off. These belts use less energy. They need less power and care. This helps save money over time. Picking the right materials makes the belt stronger. It also helps it work better and last longer in hard places. People use these belts in many jobs, like mining and food processing. This shows how useful corrugated sidewall conveyor belts are in different industries.

Corrugated Sidewall Conveyor Belt Overview

Design and Structure

A corrugated sidewall conveyor belt looks different because of its special shape. It uses a base belt made from strong rubber. The belt has sidewalls on both sides. These sidewalls look wavy and can bend easily. They help keep materials on the belt, even on steep slopes. Cleats are upright strips across the belt. They act like small walls and stop things from sliding back.

Tip: Picking the right material helps your conveyor last longer. Good rubber does not wear out fast. It also does not tear or break easily. You can pick different carcass types for different loads.

Here is a table that shows common materials and how tough they are:

Material Type

Durability Features

High-Quality Rubber

Very strong against wearing, hitting, and tearing.

Carcass Options

Many choices for different weights and uses.

Common Belt Rating

Goes from 200 to 3150 kN/m for carrying heavy loads.

The special design of the corrugated sidewall conveyor belt lets you move things at steeper angles than normal belts. The sidewalls and cleats make pockets. These pockets hold loose or big items in place.

How It Works

When you use a corrugated sidewall conveyor belt, you can move things up, down, or straight up. The base belt moves forward and carries everything on top. The raised sidewalls make pockets so things do not fall off the sides. Cleats stop things from rolling or sliding back, even on steep hills.

  • The sidewalls give more support and keep things steady.

  • The cleats act like walls for loose stuff.

  • The flexible belt lets you move things at angles up to 30° to 35° without losing anything.

Here is a table that shows how the design helps with steep slopes and keeps things steady:

Feature

Description

Load Handling

Can carry heavier things than regular belts.

Incline Capability

Made to work well on steep slopes.

Support and Stability

The sidewalls give extra support and stop spills.

Angle of Conveying

Good for moving things at angles up to 90°.

Operational Efficiency

Needs fewer transfer spots, saves energy, and costs less to run.

You will see that the corrugated sidewall conveyor belt works well in small spaces. It can move things at sharp angles, so you do not need long, flat belts. The way it moves stops spills by making safe pockets with the sidewalls and cleats. This design lets you carry loose or big things safely, even at steep angles.

  • Raised sidewalls make pockets that hold things while moving.

  • Cleats stop things from rolling back on steep slopes.

  • The flexible belt lets you move things straight up or almost straight up.

If you need to move things up steep hills or in tight spots, this conveyor is a good and safe choice.

Corrugated Sidewall Belt Conveyor Components

A corrugated sidewall belt conveyor has three main parts. Each part helps move things safely and fast.

Base Belt

The base belt sits in the middle of the conveyor. It holds all the things you want to move. The belt is made with strong fabric and cover layers. These layers make the belt tough and protect it from damage. The base belt must carry heavy things and keep its shape. It works well even on long or steep paths. Here is a table that shows how the base belt’s features help it work:

Factor

Impact on Performance

Tensile Strength

Lets you move heavy or dense materials without breaking.

Structural Integrity

Keeps the belt working well on long or steep conveyors.

Environmental Resistance

Protects the belt from heat, oil, UV rays, and chemicals.

You can pick different base belt types for your job. Some belts have more layers for extra strength. Others have special covers for better grip or protection.

Sidewalls

Sidewalls go along both sides of the base belt. They look wavy and can bend easily. These sidewalls stop things from falling off, even on steep slopes. You can choose sidewall heights from 35mm to 360mm. Pick the height based on what you need to move. The sidewalls also help the belt last longer. They make the belt strong and flexible.

Note: Flexible sidewalls let you move things up steep slopes. They also help stop spills and keep things steady while moving.

Cleats

Cleats are upright strips across the belt between the sidewalls. They act like small walls to hold things in place. Cleats come in many shapes and sizes. Some are good for light loads. Others are made for heavy or rough things. For example, U-shaped cleats stop things from sliding back on steep slopes. Special cleat shapes can cut down spills by up to 40% compared to flat belts. Here is a table with some common cleat types and what they do:

Cleat Type

Applications

Steep Climber Cleats

Large items, steep angles

Mini Cleats

Light-duty, gentle inclines

Steel-Reinforced Cleats

Rugged, heavy-duty jobs

Curved PVC Cleats

Food-grade, incline use

Urethane Chevron Cleats

Durable, custom incline jobs

Cleats and sidewalls together let you move things almost straight up. They also let the conveyor carry up to four times more than regular belts.

Advantages of Sidewall Conveyor Belts

If you pick sidewall conveyor belts, you get many good things for your work. These belts help you move more stuff, save space, and use less energy. Let’s see what each benefit means.

Increased Capacity

A corrugated sidewall conveyor belt can carry much more than a regular conveyor. Its special shape lets you move things up steep slopes. You do not lose material while moving. This helps you finish jobs faster and do more work.

Conveyor Type

Capacity Increase

Corrugated Sidewall Conveyor

1-2 times higher than traditional conveyor belts

The table shows you can get up to twice as much capacity as normal belts. Here are some common rates for moving materials:

Belt Width (mm)

Sidewall Height (mm)

Speed Range (m/s)

Capacity (m³/h)

500

80

0.8-1.25

31

1000

200

1.0-2.5

133

1400

400

1.0-3.15

566

1800

500

1.25-3.15

1067

Space Saving

You can put sidewall conveyor belts in small places. These belts move things up very steep slopes, even straight up. You do not need long, flat machines anymore.

  • Vertical lifting and Z-shaped layouts fit in tight spaces.

  • High-incline systems use less floor space, so you have more room for other jobs.

Conveyor Type

Installation Footprint

Advantages

Corrugated Sidewall Conveyor

Smaller

Can work at angles up to 90°, so you need less space for setup.

Conventional Conveyor Systems

Larger

Usually only work up to 18°, so they need more space and length.

Energy Efficiency

These conveyor belts help you save energy. Their simple design makes them quiet and easy to run. There are fewer moving parts, so you need less power and do less fixing. Steep angles mean the conveyor is shorter, which saves even more energy.

Tip: Using one conveyor for steep slopes means you spend less money and use less power.

Sidewall conveyor belts give you high capacity, save space, and lower energy costs. These things make them a smart pick for many jobs.

Applications

Industrial Uses

Corrugated sidewall conveyor belts are used in many industries. These belts help move things safely and fast, even in hard places. Here are some ways people use them:

  • Coal and wood chip-fired power plants

  • Underground ore and coal mines

  • Tunneling and mining shafts

  • Iron and steel production

  • Ship loading and unloading

  • Sand recycling in foundries

  • Scrap recycling for steel, cans, and paper

  • Silo feed systems

  • Hi-wall transport in open-pit mines

  • High-volume horizontal transportation

  • Waste recovery and water treatment

These belts are good when you need to carry a lot or move things up steep slopes.

Common Materials

You can use these conveyor belts to move many things. The table below shows what different industries move with them:

Industry

Materials/Usage

Food Processing

Rice, wheat, corn, chips, candies, nuts, frozen foods, salt, sugar

Chemical Industry

PE/PP/PVC particles, urea, fertilizer, quartz sand, calcium carbonate

Logistics & Warehousing

E-commerce packages, boxed goods, bulk cargo

Pharmaceutical Manufacturing

Tablets, capsules, syringes, infusion bottles

Other Industrial Fields

Cement, tiles, glass raw materials, lithium battery parts

The size, shape, and weight of what you move is important. If you need to move big or rough things, pick a belt that is strong and does not wear out fast. Where you use the belt, like if it is hot or wet, also matters.

Why Choose Sidewall Conveyor Belts

Pick a corrugated edge conveyor if you want to move things all the time without spills. These belts work at any angle, even straight up, so you save space and do not need extra machines. The design lets you move things of any size, even up to 400mm, and carry loads from 1m³/h to 6,000m³/h.

Decision Factor

Description

Material and Construction

The inside of the belt helps move things far

Sidewall Design

Stops things from sliding, even on steep slopes

Conveying Conditions

Works in hot, cold, or with many types of things

Maintenance and Service Life

Easy to fix, lasts longer, and costs less

Cost-Benefit Analysis

Saves money because you fix it less and it breaks less

Tip: You can get special sidewalls or cleats to fit your job.

You get a strong, bendy, and trustworthy system for many jobs. This makes sidewall conveyor belts a smart pick for moving things today.

You can make moving materials better with a corrugated sidewall conveyor. This system helps keep your work area safe and clean. It can carry heavy things and go up steep slopes easily. You will save money because it does not need much fixing and uses less energy. The table below shows why many companies like this system:

Advantage

Description

Practically Zero Spillage

Keeps materials on the belt, so you waste less and clean up less.

Minimum Maintenance

Works well and does not stop often.

Low Energy Consumption

Uses less power, so your bills are lower.

Reduced Installation Space

Fits in small spaces and saves floor space.

Durable Parts

Lasts a long time, so you do not change parts often.

Think about using this conveyor for your next job if you want a system that is strong, saves money, and works well.

FAQ

What makes a corrugated sidewall conveyor belt different from a regular belt?

You see sidewalls and cleats on this belt. These parts keep materials from falling off. You can move things up steep slopes. Regular belts cannot do this.

Can you use a sidewall conveyor belt outdoors?

Yes, you can use it outdoors. The belt resists weather, sunlight, and water. You should pick the right material for your climate.

How do you clean a corrugated sidewall conveyor belt?

Use a soft brush or air blower to remove dust and debris. For sticky materials, use water and mild soap. Always turn off the conveyor before cleaning.

What materials can you move with this belt?

Material Type

Examples

Bulk solids

Sand, coal, grain

Packaged goods

Boxes, bags, cartons

Food items

Chips, nuts, candies

You can move many types of materials safely.

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