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Ceramic disc filter for mining industry

TC series ceramic vacuum filter is a new type high-effect, energy saving filtration equipment, using vacuum and ceramic plate with micro-holes for solid-liquid separation. The plate material is corundum, resisting to almost all temperatures, and has a long operation life. The micro-holes in plates only allows liquid to flow through but not air and solid. Filtrate is drawn through the ceramic plates as they are immersed into the slurry cabin, and cakes forms on the surface of the Plates.

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  • TC Ceramic Vacuum Filter

  • Toncin


Products Introduction:


The TC series ceramic vacuum filter represents an innovative and highly efficient filtration equipment designed for energy-saving solid-liquid separation through the use of vacuum and ceramic plates featuring micro-holes. Constructed from corundum, a material resistant to extreme temperatures, these plates exhibit prolonged operational life. The micro-holes exclusively permit the passage of liquid, preventing the flow of air and solids. As the ceramic plates immerse into the slurry cabin, filtrate is drawn through them, leading to the formation of cakes on the plate surfaces.

This equipment, tailored for mining applications, ensures elevated productivity and superior process outcomes. It excels in efficient dewatering, offering competitive investment costs, low installation and operating expenses, and enhanced safety measures. Widely applied in the separation of selected and tailings mines of nonferrous, ferrous, and less-common metals, as well as oxide electrolysis residue and slag in chemical and environmental protection processes. It accommodates materials with fineness ranging from -200 to -450 meshes, including various superfine materials.

(The TC series precision ceramic vacuum filter, integrating electromechanical components, micro-porous ceramics, and ultrasonic technology, represents an advanced filtration system relying on vacuum suction and capillary action for solid-liquid separation. Extensively employed in non-ferrous metals, rare metals, ferrous metals, and nonmetals mining for mineral concentrates and tailings dewatering. Additionally, it plays a crucial role in the dehydration of oxides, electrolytic slag, leach slag, and chemical industry processes. It finds application in environmental protection, handling sewage, sludge, and waste acid treatment. The equipment processes materials ranging from -200 to -450 meshes in fineness, encompassing a variety of ultra-fine materials.)



Product Application:


Our product has found extensive applications in the separation of selected mines and tailings in nonferrous, ferrous, and less-common metals, as well as in the treatment of oxide electrolysis residue and chemical slag, contributing to fields such as environmental protection. The material fineness ranges from -200 to -450 meshes, accommodating various superfine materials.

Product Specifications:



Product Features:


  1. (1)Low Water Content in Filter Cake: Achieved due to the high vacuum degree (0.090.098MPa), resulting in filter cake with minimal water content.

  2. (2)Low Solid Content in Filtrate: The solid content of the filtrate is below 50ppm, allowing for the possibility of recycling the filtrate.

  3. (3)Energy Efficiency: Significantly reduces energy consumption, saving up to 90% or even more compared to traditional filters.

  4. (4)Filter Cake Cleaning Process: Includes a filter cake cleaning process designed to clean specific materials effectively.

  5. (5)Highly Automatic: Boasts a high level of automation, minimizing labor input for operational efficiency.

  6. (6)Compact Structure: Takes up minimal floor area with a compact structure, making it easy to install and maintain.

  7. (7)Advanced Drainage System: Tailored to fit different working conditions, ensuring efficient drainage in various operational scenarios.


Product Details:


Products Advantages:


  1. (1) Microvac (vacuum degree-0.09~-0.098MPa),low moisture of cake.
    (2) Solid content of filtrate<50ppm,which can be recycle use in the system.
    (3) Energy saving can reach 90%,low energy consume,low operation cost.
    (4) Filter cake cleaning system is added,which is fit for the material needs to be washed.
    (5) PLC and computer integrate with automatic valve control,high degree of automation reduces labor intensity.
    (6) Compact structure requires a smaller floor space and offers convenient maintenance.

    (7) Advanced drainage system ensures application in any operating conditions.


Service Support

 

  • Whole Technological Design

    Toncin determines reasonable plans and selections by conducting more systematic laboratory tests, semi-industrialization tests and theoretical analysis calculations and adopting appropriate methods in light of the actual problems faced by customers. And it determines specific parameters through laboratory tests and semi-industrial tests.


  • Project Construction

    Toncin can provide customers with integrated project services for its perfect project management system and experienced high-quality team and can also provide customers with its best services in achieving the ultimate project goal by carrying out the management work on the project quality, schedule, safety, cost, procurement, information files, organization and coordination etc. according to customer’s contractual documents. Toncin contracts the design, procurement, construction and trials etc. for the entire process or some certain stages of the construction project according to the contract and takes full liability for the quality, safety, duration and cost etc. of the contracted project.



Response Time and After-sales Services

If any failure due to a defect has occurred during the warranty period, our company has given the following response and promise: to respond within 12 hours and rush to the domestic scene within 72 hours. With a rigorous and efficient service architecture, diverse and flexible service and response means, Toncin is capable of providing response service up to 7* 24 hours to ensure that users can get help at any time during the warranty period.



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Nuclear Industry Yantai Toncin Group Co., Ltd. Currently own 5 state-level high-tech enterprises, maintain 177 valid patents, including 38 invention.......
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