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Automatic belt filter press sludge dewatering system for mining

It can be widely used for solid-liquid separation in the fields of metallurgy, mining, chemical, papermaking, food, pharmacy and environmental protection etc. and it particularly has a good application in the flue gas desulfurization gypsum dehydration (FGD).

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  • DU Belt Filter

  • Toncin


带机_副本1

DU RUBBER BELT VACCUM FILTE



Description

The DU rubber belt vacuum filter operates by utilizing vacuum negative pressure to achieve solid-liquid separation. Its filtration section is horizontally arranged, allowing for continuous processes such as filtration, washing, blotting, and filter cloth regeneration. This equipment boasts high filtration efficiency, a large production capacity, effective washing capabilities, a low water content in the filter cake, flexible operation, and minimal maintenance costs.



Application for Toncin's BELT FILTER

Toncin's BELT FILTER finds diverse applications in metallurgy, mining, chemical, papermaking, food, pharmacy, and environmental protection, among other fields. It particularly excels in the dehydration of flue gas desulfurization gypsum (FGD).



xianchangDU_副本

Technical Features

带机工艺流程图_副本


  • An annular friction belt with water sealing, lubrication, and cooling is positioned between the vacuum chamber and the rubber belt in the system. This design ensures effective sealing and cooling mechanisms.

  • The rubber belt incorporates roller support, minimizing running resistance and contributing to an extended belt lifespan.

  • A durable ring-type friction belt with high tensile strength enhances longevity.

  • The modular design of the overall structure allows for flexible assembly, easy transportation, and installation.

  • The inclusion of an airbag automatic rectifying device ensures stable filter cloth operation.

  • By employing vacuum equilibrium, the system incorporates either an automatic drainage separation device or a fluid column type drainage separation device. This provides flexibility for achieving automatic vacuum belt hydroextractor with zero differential poor drainage or high drainage, catering to various working conditions.

  • The system integrates PLC control technology and interface design compatible with remote DCS control. This enables PID adjustment of equipment operation, on-site automatic control, long-distance control, and ensures security and process monitoring during equipment


Outline Size Drawing

装配图



Product Specification


Filtration Area (m2)

Filtration 

width(mm)

Filtration 

Length (m )

Weight (T)

Outline Size

 L×W×H (m)

Filtration Area (m2)

Filtration 

width(mm)

Filtration 

Length(m )

Weight (T)

Outline Size

 L×W×H (m)

DU-2

500

4

3.0

7.82×2×2

DU-25

2500

10

22

14.5×4.8×2.2

DU-2.5

5

3.2

8.82×2×2

DU-30

12

25.3

16.5×4.8×2.2

DU-3

6

3.4

9.9×2×2

DU-35

14

27.4

18.5×4.8×2.2

DU-5

10

3.8

14.0×2.2×2

DU-40

16

29.5

21.5×4.8×2.4

DU-4.8

800

6

5.0

10.05×2.5×2

DU-45

18

31.6

23.5×4.8×2.4

DU-6.4

8

5.5

12.05×2.5×2

DU-50

20

38.6

25.6×4.8×2.4

DU-8

10

6.0

14.10×2.6×2

DU-33.6

2800

12

20.5

17.6×5.0×2.5

DU-9.6

12

7.0

16.25×2.6×2

DU-39.2

14

24.1

19.6×5.0×2.5

DU-5

1000

5

5.3

8.87×2.6×20

DU-36

3000

12

22

17.6×5.5×2.8

DU-6

6

5.8

10.5×2.6×2

DU-42

14

24

19.6×5.5×2.8

DU-8

8

6.3

12.5×2.8×2

DU-48

16

28

21.6×5.5×2.8

DU-10

10

6.8

14.5×2.8×2

DU-54

18

30.6

23.6×5.5×2.8

DU-12

12

7.3

16.5×2.8×2

DU-60

20

35.2

25.6×5.5×2.8

DU-14

14

7.8

18.5×2.8×2

DU-44.8

3200

14

35.3

19.5×5.7×3.1

DU-7.8

1300

6

7.2

10.4×3.15×2

DU-48

15

36.2

20.5×5.7×3.1

DU-10.4

8

8.3

12.4×3.15×2

DU-51.2

16

37.7

21.5×5.7×3.1

DU-13

10

9

14.4×3.15×2

DU-57.6

18

40.1

23.5×5.7×3.1

DU-15.6

12

10.5

16.4×3.15×2

DU-64

20

42.5

25.5×5.7×3.1

DU-18.2

14

11.5

18.4×3.15×2

DU-72

22.5

52.4

28.5×5.7×3.1

DU-20.8

16

12.5

20.4×3.15×2

DU-72

4000

18

56.2

24.0×7.1×3.3

DU-14.4

1800

8

12.7

12.6×4×2.2

DU-80

20

58.8

26.0×7.1×3.3

DU-18

10

13.7

14.6×4×2.2

DU-88

22

66.6

28.0×7.1×3.3

DU-21.6

12

15.3

16.6×4×2.2

DU-96

24

69.4

30.0×7.1×3.3

DU-25.2

14

16.6

18.6×4×2.2

DU-104

26

72.2

32.0×7.1×3.3

DU-28.8

16

17.9

20.6×4×2.2

DU-90

4500

20

72

26.5×7.5×3.6

DU-16

2000

8

14.2

12.7×4.2×2.2

DU-99

22

75.2

28.5×7.5×3.6

DU-20

10

15.4

14.7×4.2×2.2

DU-108

24

78.4

30.5×7.5×3.6

DU-24

12

17.2

16.7×4.2×2.2

DU-117

26

81.6

32.5×7.5×3.6

DU-28

14

18.7

18.7×4.2×2.2

DU-126

28

84.8

34.5×7.5×3.6

DU-32

16

20.2

20.7×4.2×2.2

DU-135

30

88

36.5×7.5×3.6

DU-36

18

21.7

22.7×4.2×2.2

DU-144

32

93

38.5×7.5×3.6




Service Support

 

  • Whole Technological Design

    Toncin determines reasonable plans and selections by conducting more systematic laboratory tests, semi-industrialization tests and theoretical analysis calculations and adopting appropriate methods in light of the actual problems faced by customers. And it determines specific parameters through laboratory tests and semi-industrial tests.


  • Project Construction

    Toncin can provide customers with integrated project services for its perfect project management system and experienced high-quality team and can also provide customers with its best services in achieving the ultimate project goal by carrying out the management work on the project quality, schedule, safety, cost, procurement, information files, organization and coordination etc. according to customer’s contractual documents. Toncin contracts the design, procurement, construction and trials etc. for the entire process or some certain stages of the construction project according to the contract and takes full liability for the quality, safety, duration and cost etc. of the contracted project.



Response Time and After-sales Services

If any failure due to a defect has occurred during the warranty period, our company has given the following response and promise: to respond within 12 hours and rush to the domestic scene within 72 hours. With a rigorous and efficient service architecture, diverse and flexible service and response means, Toncin is capable of providing response service up to 7* 24 hours to ensure that users can get help at any time during the warranty period.


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Nuclear Industry Yantai Toncin Group Co., Ltd. Currently own 5 state-level high-tech enterprises, maintain 177 valid patents, including 38 invention.......
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